The 3 critical factors for successful pigmentation

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By Predrag Persak, Regional Technical Manager, EW Nutrition

We eat with our eyes. Depending on our cultural background and our experience, we prefer foods that have a certain appearance. Moreover, we regulate our taste and health expectations based on this appearance. In that equation, color plays an essential role. Think of healthy-looking salad, fruit, eggs, meat, and more. Certain foods are more appetizing and appear healthier – and, in many cases, are indeed so – when they display a certain color.

For poultry producers,  skin color and the yolk color of table eggs are of major concern. This concern is driven by the market (in certain regions,  skin and yolk pigmentation heavily affect buying preferences), by regulations, and by an interest in using all options to increase product quality with natural solutions.

critical factors for successful pigmentation

 

Where does poultry pigmentation come from?

Birds cannot synthesize pigments; they must take them up with their feed. Natural pigments have, besides their pigmenting properties, an antioxidant role in the bird’s organism. Unfavorable conditions can heavily influence the outcome of pigmentation. For producers looking to achieve reliable and consistent coloration, results are often unpredictable and disappointing.

Knowing the factors that affect pigmentation will help us to better understand how to achieve the desired level of pigmentation – or to identify, in hindsight what went wrong and when. In general, three different factors are decisive for efficient pigmentation:

  1. The quality of the product (type, content, and stability of the pigment)
  2. The amount of pigment ingested/absorbed/deposited
  3. The persistence of the pigment in the final product

1. Product quality is essential

The first point to be considered is the quality of the product you use, including type, content, and stability of the pigment in the product and the feed.

Content and quality of active substances determine efficacy

Concerning type and content, what matters more than the total amount of carotenoids is the level of active substances. The trans-isomers have higher efficiency than the cis-isomers and are decisive for pigmentation.

Natural pigments originate from natural sources that often vary due to growth conditions, harvest, and handling. Therefore, producers need to control incoming materials and conduct proper formulation during the production process. This is crucial in order to obtain an adequate level of pigments for appropriate pigmentation.

Adequate measures ensure the stability of the pigment in the product

Natural pigments are sensitive to light and air; they are easily oxidized. Also in the feed formulation there are many substances (e.g. oxidized forms of trace elements, choline, chloride) enhancing the oxidation of the pigments. Some precautions can be taken to protect natural pigments from oxidation:

  • Use of adequate package materials preventing the exposure to light and air
  • Use of antioxidants in the product as well as in the feed formulation

With these measures in place, the pigments are given adequate protection to ensure their stability.

2. Pigment intake, absorption, and deposition affect pigmentation

Every factor reducing the amount of pigment reaching its target deteriorates the quality of pigmentation. Below are the crucial factors producers need to take into account.

Feed intake is correlated to pigment intake

Assuming that the pigment is homogeneously distributed in the feed, feed intake directly determines the intake of pigment. Consequently, anything that affects feed intake also affects pigment intake and pigmentation. To that end, what is also decisive is particle size and homogeneous distribution of the pigment in the product.

The energy concentration in the feed is also a critical factor. Antinutrients, unpleasant taste, or inconsistent feed structure negatively influence feed intake.

Feed intake is also influenced by other elements:

  • the animal’s health status
  • environmental conditions
  • the availability of water
  • the housing system (free-range, farm)
  • feeding management factors (length of the feeding lines, separation of the feed in silo bins or through the feeding lines etc.).

Saponification plays a role in pigment absorption

Through saponification, the natural, esterified form of the pigment gets broken down and the pigment is separated from the fatty acid molecule. This step is necessary to enable the pigment to pass the intestinal wall. The higher the saponification, the better the bioavailability of the pigment.

Besides improving bioavailability, saponification also influences the particle size and the homogeneous distribution of the pigment particles in the product.

Some feed materials and nutrients influence pigment absorption

If pigments are used, it is essential to know that some feed materials or nutrients have a beneficial or adverse effect on the absorption or deposition of the pigments. The inclusion of saturated, low-digestible fats or fat sources decreases pigment absorption and, therefore, the efficacy of pigmentation, whereas unsaturated fats (oils) facilitate it. The addition of oil up to 5% linearly increases pigment deposition in the egg.

Nutrients such as Calcium or Vitamin A also change pigment absorption. In the case of calcium, the level and the source are decisive. High levels of fast soluble limestone or calcium levels higher than 4 % will decrease the absorption. Also, increased levels of Vitamin A are critical for the effectiveness of deposition, as Vitamin A and the pigment use the same transporters. This fact is very important in broilers if vitamin A addition is applied through the water.

Mycotoxins affect feed intake and absorption

Mycotoxins affect feed intake and absorption

The presence of mycotoxins in feed, especially DON, will reduce feed intake due to the bad taste. The gut health-impacting effect of the mycotoxins will increase the passage rate of the feed and will prevent adequate absorption through the intestinal wall. Additionally, the liver function is negatively impacted by the mycotoxins. This results in an affected serum transport and a lower storage capacity for the pigments, leading to lower deposition in the tissue.

Impacted gut health is bad for pigmentation, too

Good gut health is essential for good pigmentation, including the uptake/absorption of pigments, their deposition, but also already existing pigmentation. All health challenges that negatively affect digestion and absorption, such as dysbiosis, negatively influence pigment availability and pigmentation. In such cases, products or strategies improving digestibility and gut integrity can be a solution.

Specific diseases such as NCD, Coryza, helminthiasis, as well as coccidiosis are an important consideration. The first three diseases lower pigment deposition; coccidiosis, however, has multiple impacts. It not only affects digestion and absorption and, therefore, the ongoing pigmentation but also decreases the already existing one.

Coccidia cause damage to the intestinal wall and affect its activity, resulting in a lower absorption. Additionally, the animals lose weight due to an insufficient supply of energy. The consequence is a degradation of fat tissue where the pigments are stored. Furthermore, coccidiosis means oxidative stress for the animal – triggering a reaction of the organism. As pigments also serve as antioxidants, they are removed from the fatty tissues and used as antioxidants.

Within three days post-infection, pigment levels in the subcutaneous tissues, but also in the serum and the liver, drop to 0. Coccidiosis outbreaks occur more frequently in alternative housing systems, affecting broilers, but also laying hens. Paying close attention to coccidiosis and having a proper anticoccidial program in place is obligatory for good pigmentation.

3. Pigmentation ends when the final products are on the shelf

For the end consumer, an attractive color in the final products (such as pasta or the broiler carcass) is essential. Producers of these final products request to put more pigments into the feed, but is this always the solution? As described before, there are a lot of factors possibly impacting the process of pigmentation during animal production on the farm.

However, also in the pasta factory or in the slaughterhouse, pigmentation of the final products can be impacted. In the pasta factory, oxidizing enzymes can destroy the pigments making the pasta pale and unattractive. If they have issues with Salmonella in the slaughterhouse, the birds may be scalded in slightly hotter water. The defeathering afterward can cause the loss of the upper layer of the skin with the pigments.

These examples show why pigmentation is not just the responsibility of the animal producer, but rather continues up to the moment when the pasta or meat is ready for the consumer.

Control these 3 factors for best pigmentation results

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Pigmentation is a dynamic process that requires knowledge and attention. The better we control the influences, the more consistent and predictable the outcome. To that end, it is essential to use the product with the best quality, the best amount of pigment that can be not just ingested, but also absorbed and deposited, and with the best persistence in the final product and along its shelf life.

Keeping everything under control is not always possible or is extremely difficult. That is why choosing the right product is a vital link that will allow us to pay more attention to those things that we can find difficult to manage.

To meet all these demands, Colortek Yellow B is the best natural yellow pigment on the market. This highly concentrated natural yellow evidences optimal flowability, homogeneous mixing in feed and high stabilit, for reliable and consistent results. In addition, it boasts high bioavailability and is produced in the EU in a state-of-the art facility, with FAMI-QS certification and strict control of undesirable substances.




Reducing apo-esters: What are the alternatives?

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By Technical Team, EW Nutrition

A year ago, the European Commission announced regulation (EU) 2020/1400 – restricting the use of ethyl ester of β-apo-8’-carotenoic acid (generally known as ‘apo-ester’). Starting on 26 October 2021, this legislation restricts the use of apo-ester in poultry feed to 5 mg/kg for laying hens and 15 mg/kg for broilers.  

As apo-esters is a synthetic pigment – not naturally occurring in nature – this measure was taken because the authorities could not guarantee safety upon exposure to the user. Limiting the concentration in feed would reduce this risk to acceptable levels, according to the legislators’ decision.  

Why use apo-esters in the first place? 

Apo-ester is a synthetic yellow colorant, with good stability in premixtures and complete feed. It also has a high deposition rate in the yolk, making it an effective egg yolk colorant.  

Its ability to be applied through premix facilitates the proper dispersion in the final feed, which is relevant if micro-dosing systems are lacking in the feed mill. 

Why was the legislative change necessary? 

The legislative change which limits the use of synthetic apo-ester is based on the precautionary principle and in line with a broader market trend: away from synthetic (non-natural) components, towards the use of naturally occurring alternatives.  

The alternative to apo-ester

Natural yellow pigments, typically based on lutein and zeaxanthin produced from marigold oleoresin, are available in the market and can be used to reach the egg yolk pigmentation desired by the consumer. In contrast to apo-ester, these natural solutions are functional antioxidants, further contributing to the egg’s nutritious composition. 

Challenges for natural alternatives 

However, stability in premixtures and complete feed can be a challenge, with inconsistent yolk coloration as a risk. Safety can also be an issue, so it is important to ask for Quality Control measures routinely applied to avoid contamination with undesired substances (e.g., dioxins). To limit the risk of producing eggs with insufficient yolk coloration, it is important to select natural pigments with excellent stability and deposition efficiency. 

What is the best natural alternative to apo-ester? 

EW Nutrition’s natural pigment Colortek® Yellow B, produced with a proprietary technology, withstands the harsh conditions in premixtures, while the unique saponification process provides unparalleled deposition rates.  

Moreover, Colortek® Yellow B is the most concentrated natural pigment on the market, making it the perfect premix-delivered colorant in the egg industry. If you want to produce all-natural eggs without worrying about the stability of the product or the reliability of your egg coloration, please contact your local EW Nutrition person. 

 




Encapsulation: How a modern phytogenic feed additive makes all the difference

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By Technical Team, EW Nutrition

 

Secondary plant extracts have been shown to improve digestion, have positive effects on intestinal health, and offer protection against oxidative stress in various scientific studies in recent years. Their use as a feed additive has become established and various mixtures, adapted to the various objectives, are widely available.

However, their use in pelleted feed has been criticized for some time.  In particular, an unsatisfactory reproducibility of the positive influences on performance parameters is the focus of criticism. The causes invoked for the loss of quantifiable benefits are inadequately standardized raw materials, as well as uncontrollable and uneven losses of the valuable phytomolecules contained during compound feed production.

modern phytogenic feed additive makes all the difference

Delivery mechanisms influence product benefits

The animal production industry has long attempted to reduce its need for antibiotic drugs to an indispensable minimum. As a result, more natural and nature-identical feed additives have been used for preventive health maintenance. These categories include numerous substances that are known in human nutrition in the field of aromatic plants and herbs, or in traditional medicine as medicinal herbs.

The first available products of these phytogenic additives were simply added to compound feed. The desired parts of the plant were, like spices and herbs in human nutrition, crushed or ground into the premix. Alternatively, liquid plant extracts were placed on a suitable carrier (e.g. diatomaceous earth) beforehand in order to then incorporate them into the premix. These procedures are usually less than precise and may be responsible for the difficult reproducibility of positive results mentioned at the beginning.

Another negative factor that should not be underestimated is the varying concentration and composition of the active substances in the plant. This composition is essentially dependent on the site conditions, such as weather, soil, community and harvest time [Ehrlinger, 2007]. In an oil obtained from thyme, the content of the relevant phenol thymol can therefore vary between 30% and 70% [Lindner, 1987]. These extreme fluctuations are avoided with modern phytogenic additives through the use of nature-identical ingredients.

Effective encapsulation is key to stability

The loss of valuable phytomolecules under discussion can also be traced back to the natural origin of the raw materials. Some phytomolecules (e.g. cineole) are volatile even at low temperatures. In regular medicinal use, this effect is mainly employed with cold products. Thus essential oils, such as of mint and eucalyptus, can be added to hot water and inhaled via the resultant steam.

In the process of pelleting in compound feed production, temperatures between 60°C and 90°C are common, depending on the type of production. The process can last for several minutes until the cooling process is over. Sensitive additives can be easily inactivated or volatilized during this step.

A technical solution for the preservation of temperature-sensitive additives is using a protective cover. This is, for instance, an already established practice for enzymes. Such so-called encapsulation is already used successfully in high-quality products with phytogenic additives. The volatile substances should be protected by a coating with fat or starch so that the majority (>70%) of the ingredients can also be found after pelleting.

Unfortunately, complete protection is not possible with this capsule, as this simple protective cover can be broken open by mechanical pressure during grinding and pelletizing. New types of microencapsulation further reduce losses. In a sponge-like type of microencapsulation, if a capsule is destroyed, only a small proportion of the chambers filled with volatile phytomolecules are damaged.

High protection and recovery with Ventar D

A new type of encapsulation, developed by EW Nutrition for use in feed, delivers further optimization. Results show that the technology implemented in Ventar D ensures very high recovery rates of the sensitive phytomolecules even under demanding pelleting conditions.

In a comparative study with encapsulated products established on the market, Ventar D was able to achieve the highest recovery rates in all three tested scenarios (70°C, 45 sec; 80°C, 90 sec; 90°C, 180 sec). In the stress test at a temperature of 90°C for 180 seconds, at least 84% of the valuable phytomolecules were recovered, while the comparison products varied between 70% and 82%. A constant recovery rate of 90% was achieved for Ventar D under simpler conditions.

Phytomolecule recovery rates under processing conditions, relative to mash baseline (100%)

Phytomolecule recovery rates under processing conditions, relative to mash baseline (100%)

Site-specific release of active ingredients

The major gastrointestinal pathogens (like Clostridia spp., Salmonella spp., E. coli, etc.) are present across the gastrointestinal tract after the proventriculus. This leads to infection or lesions at different sites of preference, reaching up to ceca. Any feed-based solution should have a profound antimicrobial effect. It is, however, also crucial that active ingredients are released across the gastrointestinal tract, for a better contribution to intestinal health.

The unique, innovative delivery system used for Ventar D specifically addresses this point, which many traditional coating technologies do not.  Other encapsulation technologies tend to release the active ingredient either too early or too late (depending on the coating composition). The active ingredients in Ventar D reach across sites in the gastrointestinal tract and exert antimicrobial effects, supporting optimal gut health and improving performance.

Economically and ecologically sustainable

In the past, the losses mentioned in compound feed production and especially in pelleting were described as largely unavoidable. To obtain the desired effect of the valuable phytomolecules in the finished product, higher use of products was recommended and thus increased costs to the end-users and the associated CO2 footprint, lowering sustainability overall.

The modern encapsulation technology used in Ventar D now offers significantly better protection for the valuable phytomolecules and, in addition to the economic advantage, also offers more efficient use of the resources required for production.

References

Hashemi, S. R .; Davoodi, H .; 2011; Herbal plants and their derivatives as growth and health promoters in animal nutrition; Vet Res Commun (2011) 35: 169-180; DOI 10.1007 / s11259-010-9458-2; Springer Science + Business Media BV, 2011

Ehrlinger, M., 2007: Phytogenic additives in animal nutrition. Inaugural dissertation. Munich: Veterinary Faculty of the Ludwig Maximilians University in Munich.

Lindner, U., 1987: Aromatic plants – cultivation and use. Contribution to the special show – Medicinal and Spice Plants (Federal Garden Show 1987), Teaching and Research Institute for Horticulture Auweiler-Friesdorf, Düsseldorf.




Water Hygiene: The missing ingredient for successful ABF poultry

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By T.J. Gaydos

Water quality is a frequently overlooked part of animal production and it becomes even more important when producing animals in an antibiotic-free (ABF) system. Chickens drink almost twice as much water as they consume feed, and water hygiene is often a second-level priority. Microbes present in water can be primary or secondary pathogens or non-pathogenic. Consuming impure water can add a challenge to the immune system, negatively impacting performance. 

Water hygiene is essential

Water hygiene is essential for achieving antibiotic-free poultry production

Significant resources are spent on the correct nutrients in the diet and the correct additives for bird health. Water quality should be a priority, and a water quality monitoring program is essential for success in an ABF program. All things being equal, animals will perform better if they have access to high-quality water.

The variability of water quality in the grow-out region should determine how many water quality samples are taken. In highly variable areas, water quality should be measured at every season change on enough farms in every region to know if the solutes are changing. If the water quality is good and consistent, monitoring may be reduced significantly. Water quality should be a part of a “problem farm” work up or related to otherwise unexplained poor performance.

Water-soluble additives: Prevent biofilm

The use of water-soluble products is common in ABF production systems and their frequent use may provide a carbon source for bacteria. This, along with warm temperatures and slow water flow in enclosed water systems, makes the perfect environment for biofilm development.

It is important to frequently flush lines, give birds access to fresh water between additives, and sanitize water lines after using a product that can provide nutrients to bacteria in the line. The biofilm is a perfect location to harbor and protect pathogens from acids and mild or under-dosed disinfectants.

Designing a water quality program

Sample collection

The first step to building a water quality program is to understand the challenge on every farm. Correct sample collection is critical to achieving good results. Take a water sample from as close to the well as possible and submit for water quality analysis: pH, hardness, and minerals. This sample should also be submitted for bacterial load: total aerobic plate count (CFU) per mL and total coliforms per mL.

Monitor bacterial load

A drip sample should be collected from the end of the line for bacterial load analysis as well. This will help determine if the bacterial challenge begins at the source or is limited to the house. Additionally, a swab from the inside of the end of the water line should be taken to determine the level of biofilm. The total bacterial count should be less than 1,000 CFU/mL without fecal coliforms in a free-flowing sample, and total bacteria should be less than 10,000 CFU/mL on a biofilm swab.

Monitor water pH

Water should have a pH between 5 and 8. Water with a pH consistently lower than 5 can be damaging to equipment, while a pH over 8 reduces the efficacy of many disinfectants and can have a bitter taste to birds. Hard water can increase scaling of lines and equipment, leading to leaking seals. Scale also provides a matrix for biofilm formation, making cleaning and disinfection more difficult.

Clean and disinfect water lines

Cleaning water lines between flocks is the minimum program for ABF production. Stabilized hydrogen peroxide products are excellent for disinfecting water lines between flocks. The levels needed for proper disinfection of lines are generally too strong for birds, and the lines must be flushed prior to bird placement.

Water lines are often only cleaned in the house; it is important to periodically clean the lines that transport water from the well or water source to the poultry house as this may be a significant reservoir for bacteria. If the well is identified as a source of contamination, it is essential to seek the help of a qualified technician before adding any sanitizing product to a wellhead.

Designing a water quality program poultry farm

Continuous disinfection

Ideally, water should be continuously disinfected with a product that is approved for poultry consumption. One of the best products for continuous disinfection is chlorine dioxide, which is effective at reducing bacteria and also reducing the concentrations of some mineral components. High levels of iron in the water can create a favorable environment for E. coli and other bacteria such as C. perfringens.

In addition to disinfection, chlorine dioxide is an effective treatment to reduce soluble iron levels. High sodium and chloride levels can lead to flushing and promote the growth of some bacteria. If high levels of sodium and chloride are consistent across a grow-out region, it may be possible to decrease the levels in the feed to reduce flushing. If the levels of sodium and chloride are considerably high, reverse osmosis should be considered to improve water quality.

Bottom line: invest in high-quality water

Another effective product is stabilized hydrogen peroxide at an appropriate residual level for bird consumption. There are other options for water line sanitation that can be explored on a case-by-case basis.

There are excellent online resources [link] for poultry water quality. The important message remains, in any case, that investment in high-quality water is a critical step for success in ABF poultry production.

 

References

Austin, B.J., J. Payne, S.E. Watkins, M. Daniels, and B.E. Haggard. 2016. How to Collect Your Water Sample and Interpret the Results for the Poultry Analytical Package. Arkansas Water Resources Center, Fayetteville, AR, FS-2017-01: 8 pp.

Scantling, M. and Watkins, S. 2013. Identify Poultry Water System Contamination Challenges. FSA8011. University of Arkansas Division of Agriculture Research and Extension.

Watkins, S. 2008. Water: Identifying and correcting challenges. Avian Advice 10(3):10-15. University of Arkansas Cooperative Extension Service, Fayetteville, AR




Why ABF poultry producers need to invest in pullet rearing

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By T.J. Gaydos

There is no more efficient place to invest than in pullets. Pullets are the future of an integrated company. Successful pullet rearing is simply attention to detail, management, serology, biosecurity, vaccination, and worming. Decisions, both good and bad, made during rearing will follow that company for a year. This is especially true related to the introduction of pathogens such as mycoplasmas, Salmonella, and reoviruses, which are persistent and can be vertically transmitted. The importance of biosecurity in any pullet program cannot be overstated, but it is even more critical in an antibiotic-free (ABF) program.

The 4 pillars of rearing pullets without antibiotics

1. Effective management

It is imperative to properly manage flock uniformity, weight, and frame size. For details on how to manage and feed pullets, it is always advised to use the technical support of the primary breeder company because no one knows their bird better than them. Pullet uniformity is critical to the success of the flock in the breeder house. Uniform and healthy pullets are easier to manage to peak and easier to feed for persistency of lay.

Uniform and consistent feed distribution is crucial to managing pullets: people must monitor feeding on a regular and consistent basis. Simply because the feed disappears before the next feeding does not mean it was distributed in an effective way to all birds. Non-uniform feed distribution is not only bad for uniformity but may train other undesirable behaviors such as race tracking, foraging, and roosting on lines to feed. These behaviors increase the risk for trauma and picking up pathogens in the litter.

Why ABF poultry producers need to invest in pullet rearing

There are multiple stressful transition periods in the life of a pullet. It is advised to spread the stressors apart as much as possible. Do not make major management changes, such as turning birds out, changing their lighting or feed program, all at the same time. The more gradual the transitions are, the easier it will be on the birds, and the more likely they will perform as desired.

2. Heightened biosecurity

It is recommended to have dedicated inside and outside boots for all growers, service technicians, and regular visitors. A divided entrance (i.e., Danish entry) is ideal to further limit the risk of bringing pathogens in from the outside. Rodent and insect control is another important facet of pullet biosecurity and must be closely monitored. Vehicles entering the farm must be consistently cleaned and disinfected.

Managing the risk of pathogen introduction via feed is important and feed hygiene should not be ignored. Visitors are almost always the cause of biosecurity breaks and pullets receive a lot of visitors including vaccination crews that travel between farms with equipment. Ensure that vaccination equipment is properly sanitized between farms and crews always use appropriate personal protective equipment.

3. Focus on intestinal health

One of the most difficult challenges to raising pullets is conferring early and uniform immunity to coccidia. These parasites can be managed successfully with chemicals, ionophores, or vaccine programs, although every program has pros and cons. A fundamental problem with an ionophore program is accidentally feeding ionophores (technically considered antibiotics) to ABF flocks due to logistic errors at the feed mill.

Chemical programs can be very effective at managing Eimeria spp. cycling. Most of the time they work a little too well and birds do not develop adequate immunity; consequently, putting flocks at risk of breaking with Eimeria necatrix after chemicals are removed from the diets. A coccidiosis vaccine program is the most sustainable for rearing pullets.

The relative low density of birds, compared to broilers, and the lower feed consumption and thus lower consumption of water can result in dry litter early. The reduced density can also make it difficult for birds to pick up oocysts early in the coccidiosis cycle. Several techniques may be used to increase the chance of success. Birds can be spray-vaccinated at the hatchery and again when placed in the house. Brooding the birds in a portion (e.g., ¼) of the house for the first 7 to 8 days before turning them out to half house, and then to full house can improve early cycling.

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Carefully using built-up litter may improve exposure to beneficial microflora; thereby, improving gut health. Managing intestinal health with the correct non-antibiotic feed additives such as saponins, essential oils, and pre and probiotics can significantly improve pullet health.

A well-designed deworming program is important for bird health and uniformity. It is also essential to help reduce the risk of Blackhead disease, which is caused by Histomonas meleagridis, while its intermediate host is Heterakis gallinarum (cecal worms).

4. Tailored vaccination program

Building a vaccination program for pullets has two critical functions: protect the health of the pullets/breeders and protect the health of the offspring by conferring maternal immunity. The exact constituents of the program depend heavily on regional disease challenges. Matching the program to disease pressure is best accomplished with a combination of a rigorous serology program for hens as well as periodically checking the blood of processing-age broilers.

Serology combined with open communication between the breeder and broiler departments about disease challenges can greatly improve the antigen choices of the vaccination program. Pullet rearing is attention to detail – managing the small details will help the long-term success of the poultry company.




Necrotic Enteritis control for ABF poultry production

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By T.J. Gaydos

Control of Necrotic Enteritis (NE) can be one of the most difficult challenges in a system without the availability of antibiotics. In addition, NE is a costly disease because of mortality and loss of performance. Necrotic enteritis is a multifactorial disease that requires damage to the intestinal mucosa, disruption of the intestinal microflora, and a toxin-producing strain of Clostridium perfringens. If any one of these three items is removed or lessened, the severity or incidence of NE will be reduced.

The 3 must-haves for antibiotic-free necrotic enteritis control in poultry

1. Prevent mucosal damage

Prevent mucosal damage

The most common cause of damage to intestinal mucosa in broilers is excessive cycling of Eimeria maxima. The ubiquitous nature of this parasite in poultry production makes it one of the most important contributors to NE. This species of coccidia is most relevant with respect to NE because its life cycle invades deeper into tissues than other species leading to more damage to the intestinal mucosa.

The life cycle of coccidiosis lasts roughly seven days, with each cycle producing exponentially higher numbers of the parasite. Three consecutive replication cycles are needed to produce immunity. The biology of E. maxima is a significant reason why NE commonly occurs around 18-21 days. However, many other things may damage the intestinal mucosa, including mycotoxins, worms, and rancid fat. Managing all sources of mucosal disruption are critical to preventing and controlling NE.

2. Support the microflora

The importance of the microbiome on health is well known; the ability to modify the microbiome to a more appropriate or healthy status is a more difficult challenge. There is a tremendous volume of research in all species about the impact and importance of intestinal microflora on immunity, health, and disease. The microflora is not static but rather a dynamic community of microorganisms that change with bird age, time of day, composition of the diet, and treatment with antibiotics or other additives. Management of intestinal microflora is a very difficult process because its development and manipulation are not fully understood.

Any significant feed formulation or feed form change is a stress event for intestinal microflora. Feed changes are thus high-risk periods for the development of NE. It is a best practice to avoid feed changes when birds are in the NE risk window. It is important to support the intestinal microflora with either in-feed or in-water products to improve intestinal health during feed changes.

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It is important to avoid feed outages. After a feed outage, the disruption to the microflora and the increase in mucus production increases the likelihood of an NE outbreak in the following days. Preemptively adding a water additive to improve intestinal health directly after a feed outage can reduce the risk of NE in the flock.

When managing intestinal microflora: probiotics, prebiotics, plant extracts, enzymes, and organic acids are the most commonly used tools. Each of these product classes interacts with the bird and its flora in a different way and selecting additives with complimentary modes of action is critical to the success of the program. Direct colonizing organisms like Lactobacillus spp. can help to directly change the microflora, providing a more mature and healthier microbiome.

Prebiotics such as mannan- and fructo-oligosaccharides provide a food source for beneficial microorganisms and can interact directly with the immune system of the bird. Plant extracts can have antimicrobial or anti-inflammatory properties that can also modulate the microflora by impacting the growth and metabolism of different species of microorganisms in the intestine.

3. Limit Clostridium perfringens growth

It is not possible to eliminate toxin-producing C. perfringens from the environment. Clostridia are spore-forming microorganisms that are very resistant to disinfectants. However, it is possible to manage the abundance of these microorganisms in a system through proper litter management, sanitation, and disposal of mortality.

A house that has a history of NE should have the litter completely removed and the environment cleaned and disinfected as much as the facility will allow. New clean shavings should be brought into the house at a sufficient depth to limit access to the floor. Several non-antimicrobial feed and water additives have shown promise in reducing numbers of C. perfringens in feces of infected birds. Feed and water additives are an essential tool to reduce the impact of NE.

Limit Clostridium perfringens growth

Conclusion: the more you prevent, the less you have to treat

Even with the best management practices, outbreaks of NE will happen. In order to successfully treat a flock with NE, it is critical to catch the mortality early. Once a flock is experiencing high mortality from NE, it is very difficult to treat because the sickest birds will not be drinking enough water to receive a significant amount of water additives. Treating or managing an outbreak is as much art as science, but it is a combination of reducing the inciting causes.

Manage microflora and clostridial growth with organic acids, copper sulfate, phytogenics, or probiotics. Reduce coccidiosis cycling with amprolium, saponins, or other phytogenics. With excellent husbandry, the impact of NE can be reduced drastically even without using antibiotics. Managing NE incidence in poultry is a mixture of animal husbandry, managing coccidiosis cycling, feed and water additive selection, and high-quality nutrition.

 




Nutrition and feeding in ABF poultry production

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By T.J. Gaydos

Management practices and feed additive selection are often discussed when working in antibiotic-free (ABF) poultry production. Nutrition is another critical component of any agricultural animal system. Working with a qualified nutritionist will help ensure that the diet is correctly formulated with high-quality ingredients.

Chick Feed 

5 nutrition tips for antibiotic-free poultry production

1. Consider feed form and delivery

Feed form and delivery are nearly as important as the nutrient content of the formulation. If feed form or handling is improper and feed separates, is improperly mixed, or oxidized, the birds will not appreciate the effort that went to develop a balanced diet. A durable pellet or crumble is important to allow all birds to have equal access to a nutritionally complete diet with every bite.

Additionally, if the finished feed or individual ingredients are not stored properly, they may not have the same value that is attributed to them in the formulation process. Other than correct nutrient formulation, three parts of the diet that should be considered are feed additives, mycotoxin contamination, and lipid oxidation.

2. Prevent oxidative stress

The impact of oxidative stress on the intestinal mucosa, immune system, and performance is well-documented across species. Oxidized fat sources reduce the available energy, but equally significant to bird health is the reduction in vitamin availability, resulting in increased oxidative stress for the animal. Protecting the sources of fat and the finished feed is important to spare fat-soluble vitamins, specifically vitamin E.

Oxidized fat can also irritate the intestinal mucosa leading to decreased absorption of nutrients. The process of breaking down macromolecules during digestion and converting them to forms useful for further metabolism is a significant contributor to oxidative stress. The immune system is also a great contributor to oxidative stress. Immune cells use reactive oxygen species to kill pathogens that are phagocytosed.

A large portion of the immune system is located in the GI tract in order to protect the animal from pathogens crossing from the gut into the animal. In addition to being a contributor to oxidative stress, the immune system can be negatively impacted by oxidized feed (Liang et al., 2015). The combination of metabolic and immune activity in the intestines puts it at a high risk of damage from oxidative stress. It is vital to protect fat sources with synthetic or natural antioxidants; reducing the incoming stress from oxidized fat should be a priority to improve poultry health.

Chicken Feed

3. Mitigate mycotoxin risks

Another risk to bird health and mucosal integrity is mycotoxins. Diets containing mycotoxins may damage the mucosa of the GI tract directly or may damage other organs leading to significant health challenges and decreases in performance. Some mycotoxins or compounds created by fungi can disrupt the intestinal microflora by acting on bacterial cells, as many fungal metabolites are antimicrobial.

The best approach to managing mycotoxins is eliminating them from the system by purchasing high-quality grain and storing it appropriately. It is impossible to completely eliminate all risks of receiving ingredients contaminated with mycotoxins. An internal program should be developed to test the incoming ingredients and finished feed regularly for mycotoxins.

Knowing the challenging ingredient sources may help reduce the risk to highly susceptible birds like Breeders or chicks through dilution in formulation or the addition of toxin binders and/or enzymes. Several toxins may be found in a feed stuff and many of the mycotoxins are synergistic in their deleterious effects (Murugesan et al., 2015). Different binders have varying affinity for different mycotoxins; closely examining the product literature can help to choose the correct product to mitigate risk.

4. Choose optimal additives

Choosing the correct feed additive program for intestinal health, food safety, and growth performance depends on the specific challenges in the complex. When selecting a feed additive that is not FDA approved, it is important to base the decision as much as possible on scientific evidence through peer-reviewed research.

In addition to published data, internal testing within the production system is also helpful to ensure the product matches the local challenge. In a market saturated with “natural” products, it is essential to find a supplier that is trustworthy and is engaged in the success of the complex and health of the birds, not only in selling products. A partnership will be much more successful in the long term than only a buy/sell arrangement.

5. Manage expectations

When considering removing antibiotics from a program, the temptation is to expect natural products to completely replace the efficacy of antibiotics. This is an unreasonable expectation. The success of a transition to ABF production relies on modifying management practices as well. The vast majority of program success is related to attention to the details of husbandry, biosecurity, and sanitation. The remaining opportunity to improve health rests on the additive program.

References

Liang, Fangfang, Shouqun Jiang, Yi Mo, Guilian Zhou, and Lin Yang. “Consumption of Oxidized Soybean Oil Increased Intestinal Oxidative Stress and Affected Intestinal Immune Variables in Yellow-Feathered Broilers.” Asian-Australasian Journal of Animal Sciences 28, no. 8 (2015): 1194–1201. https://doi.org/10.5713/ajas.14.0924.

Murugesan, G.R., D.R. Ledoux, K. Naehrer, F. Berthiller, T.J. Applegate, B. Grenier, T.D. Phillips, and G. Schatzmayr. “Prevalence and Effects of Mycotoxins on Poultry Health and Performance, and Recent Development in Mycotoxin Counteracting Strategies.” Poultry Science 94, no. 6 (2015): 1298–1315. https://doi.org/10.3382/ps/pev075.

 




ABF poultry production: How to keep coccidiosis in check

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By T.J. Gaydos

Coccidiosis control consists of programs, including ionophores, chemical coccidiostats, vaccines, and gut health-promoting natural products. Sometimes, these are combined (Noack, Chapman, and Selzer, 2019). Antibiotic-free (ABF) production requires new approaches – this article will look at how different solutions can be successfully implemented.

Meticulous coccidiosis management in ABF productions is crucial to safeguard animal welfare and performance.

What makes up a successful coccidiosis control program for ABF systems?

When managing a poultry program without antibiotics in the U.S., where ionophores are classified as antibiotics, the only available tools for coccidiosis control are vaccines, chemical coccidiostats, and natural products supporting gut health during challenging times.

  • The use of a chemical-only program is possible and often successful. Still, the choice of chemicals is limited, and the risk of building resistance must always be considered and managed through the appropriate rotation of active ingredients.
  • A second option is a coccidiosis vaccine with or without chemical coccidiostats. This is an excellent long-term option but the most difficult to manage.
  • A third effective option is a coccidiosis vaccine combined with the use of phytomolecule-based solutions contributing to the coccidiosis control program and delivering improved gut health.

What do most ABF newcomers do?

When making the transition from conventional to ABF production, broiler producers usually try:

  1. A chemical coccidiostat program,
  2. A bio-shuttle program: a coccidiosis vaccine, followed by a chemical coccidiostat, or
  3. Phytomolecule-based feed additives; typically, in combination with a coccidiosis vaccine or chemical program.

When the operation can master managing the coccidiosis vaccine and other husbandry challenges, the optimal solution is the combination of vaccination and phytomolecule-based feed supplements.

Why a combination?

A coccidiosis control program based on vaccination begins in the hatchery and continues through live production. Its success relies on many moving parts working in sync to produce the desired result of early uniform immunity to coccidiosis. Phytomolecule-based products additionally can support the animals in terms of gut health, oxidative balance, and immunity.

Vaccination success depends on attention to detail

If one decides to use vaccination for coccidiosis control, the following points must be considered to achieve high effectiveness.

Vaccine storage – the right temperature is crucial

Proper storage is essential for all vaccines. In general, coccidiosis vaccines should be stored between 2° to 7°C (35° to 45°F), but optimally, one asks the vaccine manufacturer for product-specific directions. Coccidiosis vaccines must not freeze. Freezing will severely damage or kill the oocysts, thus significantly reducing efficacy. It is also important to ensure that there are no cold spots in the refrigerator. Hence, vaccines should be stored in the middle of a shelf with air space around or in a foam-insulated place inside the fridge.

For monitoring the temperature, an analog high/low thermometer should be placed by the vaccine. The temperature should be recorded, and the thermometer reset daily. To minimize the risk of administering a frozen vaccine, it is recommended to put freeze indicators outside the boxes. If, despite all these measures, vaccines are suspected to have frozen, segregate the suspect product and contact the supplier for assistance.

Vaccine administration – mind an even distribution for all steps

The goal of vaccination is to build early and uniform immunity in all chickens, which is achieved by exposure to repeated cycles of coccidia replication in the intestine.

1.      Even distribution of the oocysts in the vaccine

It is essential to ensure that all oocysts flow from the bottle into the distribution jug when mixing the vaccine. The oocysts should be well-mixed and then must be constantly agitated to remain suspended in solution. The most common way to suspend oocysts is to use a small air pump to bubble the vaccine, creating turbulence.

2.      Even spraying of the vaccine onto the chicks

The next important step is to ensure that the chicks are evenly covered with the vaccine. When in doubt, run a chick box through the spray cabinet, collect the nozzles’ output, and measure the volume sprayed. To check the spray pattern, set a piece of clear hard plastic on top of the pegs in the chick basket and run the box through the spray cabinet. Evaluate the spray pattern on the plastic sheet and adjust as needed to ensure an even spraying. The spray pattern should be checked every time a new batch of vaccines is mixed.

Even spraying of coccidiosis vaccine can be easily tested using a clear plastic sheet.

3.      A similar amount of vaccine intake for all chicks

Coccidiosis vaccines must be preened and consumed to be effective. Adding a dye to the spray compatible with the vaccine will help stimulate the birds to preen. A well-lit and temperature-controlled processing and holding area will promote preening behavior. Tongues should be checked regularly to ensure that chicks consume the vaccine. At a minimum, check ten birds per basket and ten baskets per lot. More than 98% of birds should have evidence of vaccine consumption within 10-15 minutes post-vaccination.

Chick vitality is a critical success factor in an ABF program. Healthy chicks perform better in the field. In the context of a coccidiosis vaccine, they are more apt to preen, more likely to consume food and water quickly, and less likely to excessively pick at the litter.

A dye helps to evaluate if the coccidiosis vaccine was evenly sprayed across all chicks.

Uniform immunity through effective farm management

A successful coccidiosis vaccination program achieves uniform immunity against coccidia, which slowly develops from the hatchery. For this purpose, birds must be evenly spread throughout all stages of growth to seed the litter evenly with oocysts and to have even coccidiosis pressure in all parts of the house.

Time management allows even immunization

Birds should be turned out from half to full house between 9 and 11 days. This schedule allows the birds to excrete the first round of oocysts and for the oocysts to sporulate and be consumed by the birds.

The birds need to be moved to full house before they secrete the second round of oocysts. This will allow the oocysts to be spread uniformly in the house. Coccidia reproduce exponentially and the second round of oocyst production is significantly more numerous than the first.

It is possible to brood birds in the full house while on coccidiosis vaccine. Still, it is complicated to manage the coccidiosis cycling because bird density is generally too low to ensure that birds effectively cycle the vaccine strain oocysts.

Litter consistency is decisive

Litter management is essential to control the cycling of coccidiosis because one stage of the life cycle of coccidia occurs in the litter. Litter moisture of 25% is ideal. When litter is squeezed in a fist, it should briefly form and immediately break apart. If it stays formed, it is too wet. If the litter is free-flowing and dusty, it is too dry for adequate sporulation.

Non-antibiotic supplements support coccidiosis management

Managing coccidiosis cycling requires attention to detail and is probably the most challenging part of adequately managing an ABF program. All farms are not equal and need to be supervised according to their specific needs. The use of non-antibiotic feed and water additives can help control coccidiosis and other enteric diseases.

Some non-antibiotic supplements have anticoccidial (e.g. amprolium, saponins, tannins) or antibacterial (e.g., plant extracts) activity. When used correctly, these may improve the performance of birds in a vaccination or chemical-based coccidiosis control program. Other non-antibiotic alternatives such as probiotics, prebiotics, organic acids, and yeast cell wall extracts have been shown to improve gastrointestinal health. The combination of excellent animal husbandry and the correct feed/water additive program is the key to success.

References

Noack, Sandra, H. David Chapman, and Paul M. Selzer. “Anticoccidial Drugs of the Livestock Industry.” Parasitology Research 118, no. 7 (2019): 2009–26. https://doi.org/10.1007/s00436-019-06343-5.




How to achieve sustainable antibiotic-free broiler production

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by Predrag Persak, Regional Technical Manager North Europe, EW Nutrition

The main sustainability challenge for broiler production lies in securing enough high-quality, nutritious, safe, and readily available food at a reasonable cost. At times, feed ingredients have to be included that are not nutritionally ideal and might compromise one’s broilers’ health and wellbeing. However, counteracting this threat with prophylactic antibiotics is not acceptable: We must minimize the use of antibiotics to mitigate antimicrobial resistance. The way forward is to go beyond static and linear nutritional value-to-price thinking. A dynamic nutritional strategy focusing on the interdependencies between ingredients, gut, microbiome, and digestion, enables sustainable ABF broiler production.

Sustainable ABF broiler production requires a dynamic, gut health-oriented nutritional strategy

Sustainability vs. ABF production – is there a trade-off?

The United Nations’ 1987 Brundtland report offers a clear definition of sustainability as “development that meets the needs of the present without compromising the ability of future generations to meet their own needs.” “Ability” includes the availability of resources – and in broiler production, which is one of the most efficient livestock productions, resources have always been a top priority. As a constantly evolving industry, broiler production has been quick to adopt sustainability into its management strategies. The use of the resource that is antibiotics, however, poses particular challenges.

Humans and animals depend on antibiotics to fight microbial infections. It is essential to maintain their efficacy so that future generations can lead healthy lives. Antibiotic efficacy is under threat from the development of antimicrobial resistance, which emerges from overuse and misuse in both human and veterinary medicine. Across the globe, broilers are still raised with the assistance of antibiotics. Either for disease therapy, to prevent disease occurrence, and still, in some parts of the world, to enhance performance. Driven by regulatory and consumer demands, broiler production with minimal or no use of antibiotics is rapidly gaining importance.

The challenges of antibiotic-free broiler production

ABF systems encounter numerous challenges since production requirements change drastically. Stock density must be lower; it takes longer to reach the desired weight; and more feed is needed to produce the same amount, with a higher risk of morbidity and mortality (Cervantes, 2015). The latter can result in more birds needing treatment with medically important antimicrobial drugs. All those challenges need to be overcome by adopting suitable strategies related to nutrition, genetics, management, biosecurity, welfare, and food safety.

As animal nutritionists, our focus lies on nutrition, feed, feed materials, additives, feed processing, feeding, and their (positive or negative) influence on the sustainability of ABF broiler production. However, we cannot look at these dimensions of production as a separate process. They are linked in the whole food chain and are affected by changes that happen in other related parts. An obvious example is feed production, which has an enormous impact on the overall sustainability of ABF broiler production:

  • Due to raw material shortages, diets are becoming ever more complex, containing more single feed ingredients. For some of them, we need a better understanding of their impact on ABF broiler production (e.g., sunflower, rapeseed, beans, lupins).
  • The nutritional composition of raw materials changes due to limitations in fertilizer use, and variability within the same raw material group is expected to increase.
  • New food waste-reducing feed materials can enhance feed security but also require nutritional profiling to integrate them into diets.
  • Local feed material production in humid and warm environments can introduce various pathogens into the feed/food chain.
  • Increases in known and the emergence of new antinutrients and feed components that impair animal health, performance, and feed efficiency.
  • Sustainability-driven pesticide reduction raises concerns about mycotoxins contaminating feed ingredients.
  • Nutrient reduction to support gut health and, primarily, lower the excretion of nitrogen and phosphorous, negatively affects growth, nutritional standards, and the ability to freely select feed materials to include in broiler diets.
  • The value (of which price is also part) of raw materials will be compromised, due to availability and nutritional variability.

Mycotoxin contaminated-feed can damage production animals' performance, health, and welfareMycotoxin contaminated-feed can damage production animals’ performance, health, and welfare

When striving for a sustainable ABF broiler production approach, the possibility for errors becomes higher, while the error margin becomes smaller. The solution lies in helping the animals to mitigate the impact of stressors by focusing on the interaction of ingredients, gut, microbiome, and digestion. It is a holistic approach centered on gut health. Keeping the intestines BEAUTIful will help you produce in challenging conditions without the use of antimicrobials.

Keep the broiler gut BEAUTIful and resilient to stress

The BEAUTIful formula captures the six areas producers need to target for supporting broiler gut health:BEAUTI stands for barrier, enzymatic digestion, absorption, united microbiome, transport, and immunity

Barrier

If it’s working correctly, the effective gatekeeper knows what gets in and what stays out. When the barrier function is compromised due to stress, pathogens can cause infections, disrupt health, and negatively impact broiler immunity. Necrotic enteritis, femoral head necrosis, and bacterial chondronecrosis with osteomyelitis (BCO) are common diseases that affect today’s broiler production (Wideman, 2015). As the source of nutrients, feed serves as a modulator of various physiological functions in the intestinal tract, including intestinal barrier function.

Enzymatic digestion

The gut is where endogenous and exogenous enzymes perform their hydrolysis functions to break down complex nutrients into the parts that can be used either by the intestinal tissue itself or for the whole animal. One part of hybrid enzymatic digestion is the fermentation by commensal microbes, in which complex materials form end-products of high biological values (such as short-chain fatty acids, SCFA).

Absorption

Maintaining the gut’s resorptive capacity is essential to secure the total intake of digested nutrients. Otherwise, pathogenic bacteria might use the excess nutrients to grow, form toxins, and affect the birds’ health and productivity.

United microbiome

The intestine of a broiler chicken is colonized by more than 800 species of bacteria and other inhabitants, such as viruses and simple organisms that are still unknown. By competitive exclusion and secretion of bacteriocins (volatile fatty acids, organic acids, and natural antimicrobial compounds), commensal bacteria keep the host safe from an overgrowth of dangerous bacteria (e.g., Salmonella, Campylobacter, and Clostridium perfringens). The fine-tuned diversity in the intestinal flora and balance in all interactions between it, the host, and the ingesta are needed for birds to stay healthy and perform well.

Transport

Birds’ digestive tract volumes are smaller than those of mammals with similar body weight. This means that they achieve more efficient nutrient digestion in a shorter retention time, averaging between 5 and 6 hours. Passing the small intestine usually takes around 3 hours, of which 1 hour is spent in the duodenum and jejunum. Transport times are affected by the feeding system and the extent to which material enters the caeca. Reflux of material from the distal to the proximal small intestine is an important feature that helps digestion and maintenance of a healthy gut.

Immunity

The intestinal microbiota is critically important for the development and stimulation of the immune system. The intestine is the key immunological organ, comprised of myeloid and lymphoid cells, and a site for producing many immune cell types needed to initiate and mediate immunity. Together with the microbiome, dendritic cells induce antigen-specific responses and form immunoglobulin A, which works in the intestinal lumen.

Natural gut health solution for sustainable ABF broiler production

In practice, supporting broiler gut health requires a holistic approach that includes natural feed additive solutions. Phytomolecules are compounds that certain plants develop as defenses mechanisms. Phytomolecules-based solutions should feature prominently in sustainable ABF broiler production approaches due to their advantageous properties:

Enhance digestion, manage variability

Sustainability necessitates efficient resource utilization. Digestion support needs to be a priority to use the available feed in its entirety. This is particularly important if antibiotics use needs to be minimized: a maximum of nutrients should be utilized by the animal; otherwise, they feed potentially harmful bacteria, necessitating antibiotic treatments. Enhancing digestibility is the focus when we are dealing with variable feed materials or feed changes that represent stress to the animal. Selected phytomolecules have proven efficient at improving performance due to enhanced digestion (Zhai et al. 2018).

Work on microbiome and pathogens

The antimicrobial activity of certain phytomolecules can prevent the overgrowth of pathogens in the gastrointestinal tract, thereby reducing dysbacteriosis (Liu et al., 2018) and specific diseases such as necrotic enteritis. Studies on broilers show that they also reduce the adhesion of pathogens to the wall of the intestine. Certain phytomolecules even possess antimicrobial characteristics against antibiotic-resistant pathogens.

Keep gut integrity

Phytomolecules help maintain tight junction integrity, thus preventing leaky gut (Li et al., 2009). As a result, the potential flow of bacteria and their toxins from the gut lumen into the bloodstream is mitigated. Their properties thus make phytomolecules a promising alternative to the non-therapeutic use of antibiotics. 

Trial results: Phytomolecules enhance broiler gut health

To test the efficacy of phytomolecules, we conducted a large-scale field study in Brazil, under practical conditions. The focus was on growth performance, and no growth-promoting antibiotics were used. Lasting 5 months, the trial involved more than 2 million broilers. The birds were divided into a control and a trial group, with two repetitions per group. Both groups were fed the standard feed of the farm. The trial group additionally received 100g of Activo per MT in its finisher feed for 3 weeks. The study clearly shows that Activo supplementation improves performance parameters (daily weight gain, average total gain, and improved feed efficiency), which resulted in a higher production efficiency factor (PEF):

  • Activo groups had a 3 % higher average daily weight gain and reached their slaughtering age earlier
  • The final weight of Activo groups was about 2.5 % higher than in the control group
  • With a 2 points better feed conversion, the animals of the Activo group achieved a 13.67 points higher PEF

Figure 1: Broiler performance results, Activo vs. non-supplemented control group Figure 1: Broiler performance results, Activo vs. non-supplemented control group 

Conclusion

Antibiotic-free broiler production is a challenging endeavor: producers need to maintain animal welfare and keep up efficiency while making farming profitable. Over time, these challenges will affect producers even more as sustainability requirements increase across all parts of the broiler production chain. On top of that, coccidiostats, which are essential for efficient broiler production, are increasingly being questioned, which will require concerted research into feed additive solutions.

To make sustainable ABF broiler production the norm, it is unavoidable to adopt suitable strategies related to nutrition, genetics, management, biosecurity, welfare, and food safety. Effective, scientifically and practically proven tools already exist: Thanks to their positive impact on intestinal health, phytomolecules reliably support sustainable broiler production without antibiotics.


References

Cervantes, Hector M. “Antibiotic-Free Poultry Production: Is It Sustainable?” Journal of Applied Poultry Research 24, no. 1 (2015): 91–97. https://doi.org/10.3382/japr/pfv006.

Li, Y., H.Y. Cai, G.H. Liu, X.L. Dong, W.H. Chang, S. Zhang, A.J. Zheng, and G.L. Chen. “Effects of Stress Simulated by Dexamethasone on Jejunal Glucose Transport in Broilers.” Poultry Science 88, no. 2 (2009): 330–37. https://doi.org/10.3382/ps.2008-00257.

Liu, ShuDong, MinHo Song, Won Yun, JiHwan Lee, ChangHee Lee, WooGi Kwak, NamSoo Han, HyeunBum Kim, and JinHo Cho. “Effects of Oral Administration of Different Dosages of Carvacrol Essential Oils on Intestinal Barrier Function in Broilers.” Journal of Animal Physiology and Animal Nutrition 102, no. 5 (2018): 1257–65. https://doi.org/10.1111/jpn.12944.

Wideman, Robert F. “Bacterial Chondronecrosis with Osteomyelitis and Lameness in Broilers: a Review.” Poultry Science 95, no. 2 (2016): 325–44. https://doi.org/10.3382/ps/pev320.

Zhai, Hengxiao, Hong Liu, Shikui Wang, Jinlong Wu, and Anna-Maria Kluenter. “Potential of Essential Oils for Poultry and Pigs.” Animal Nutrition 4, no. 2 (2018): 179–86. https://doi.org/10.1016/j.aninu.2018.01.005.




Want better poultry performance? Focus on gut health

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by Ruturaj Patil, Product Manager Phytogenic Liquids, EW Nutrition

Commercial poultry operations have undergone enormous changes in production practices over the last 50 years. Genetic selection for high production rates, along with upgraded management techniques and dietary measures, have led to increased performance standards in all poultry operations (Kogut et al., 2017). However, it is sensible to now look into whether poultry performance may soon reach a ceiling due to genetic and/or physiological limits. So, aiming at further performance optimization, poultry researchers and producers are now focusing on gut health.

Gut health management is key to sustainably improve poultry performanceGut health management is key to sustainably improve poultry performance

The caveat, of course, is that, due to concerns about antimicrobial resistance, antimicrobial growth promoters (AGPs) no longer offer the easy answer to gut health issues they once were. To preserve antibiotics’ efficacy for cases where they are indispensable, gut health-oriented performance enhancement needs to come from other sources. This article reviews the principles of gut health management in poultry and shows how Activo liquid, a phytomolecules-based in-water solution, strengthens poultry performance by targeting gut health.

Gut health: the cradle of poultry performance

Gastrointestinal health in poultry birds encompasses three dimensions: microflora balance, gut structural integrity, and immune system status. The gut plays a vital and diverse role as it hosts most microorganisms in the body, contains more than twenty different hormones, digests and absorbs the nutrients, and accounts for 20% of body energy expenditure (Choct, 2021). When gut health is compromised, digestion and nutrient absorption are affected, with likely detrimental effects on feed conversion, followed by economic loss and greater disease susceptibility.  Disease resistance and nutrient utilization largely depend on maintaining a beneficial gut antioxidant status, improving gut integrity, and modulating the gut microbiota (Oviedo-Rondón, 2019).

In birds, the gut is separated into five distinct regions (Figure 1): crop, proventriculus, gizzard, small intestine (duodenum, jejunum, and ileum), and large intestine (ceca, cloaca, and vent). Each of these regions has a specific role in the secretion of digestive juices and enzymes, the grinding of feed particles and then the digestion and absorption of nutrients (Bailey 2019).

Schematic overview of poultry gastrointestinal tractFigure 1: Schematic overview of poultry gastrointestinal tract

Factors affecting gut health

Gut health is influenced by the balance between the physiological health status of host, the gut microbiota, and a range of specific factors, all of which producers need to consider. From a management perspective, key factors encompass deprived gut health, biosecurity, and production stress, which is elevated during certain critical stages (see table 1). Environmental factors include humidity, temperature, and ventilation. Dietary factors, such as feed and water quality, feed composition, and mycotoxin contamination, also impact the development and ongoing state of poultry birds’ intestinal microbiota.

Critical stages for gut health issues in poultry birdsTable 1: Critical stages for gut health issues in poultry birds

The future is here: antibiotic reduction through improved gut health

There is a strong trend towards antibiotic-free (ABF) poultry production, fueled by AGP bans in certain regions (such as the European Union) and increasing consumer interest in avoiding products containing traces of AGPs. ABF systems can be profitable as long as the prices for the final ABF products can cover the investment costs necessary to produce these products. Larger-scale, sustainable ABF production will depend on developing a more profound understanding of intestinal health alongside the development of practical applications that foster gut health throughout each step of the production system.

Feed additive solutions to support birds during challenging situations

Feed additive manufacturers are looking into accessible alternatives to mitigate the need for antibiotics in ABF systems, requiring enormous research and development efforts. At EW Nutrition, our approach is to offer a holistic antibiotic reduction program for gut health management in poultry. The program comprises feed- and water-based solutions to support gut health during high-challenge periods. Activo liquid, an in-water solution containing standardized amounts of selected phytomolecules, is a key component of our program. Based on its three-fold mode of action, Activo liquid provides gut health support that improves livability and feed efficiency:

  • Antimicrobial activity hinders the growth of potential pathogens
  • Better gut integrity and positive microbiota optimize feed efficiency and gut health
  • Antioxidant activity at the gut level prevent free radical formation and oxidative stress

As a water-based solution, Activo liquid provides a quick and flexible option for gut health control on poultry farms. The benefits of Activo liquid supplementation have been demonstrated through several scientific and field studies globally.

Activo liquid reduces mortality and improves feed conversion in broilers

Numerous field studies for antibiotic-free broilers across different countries and breeds show: on average, the inclusion of Activo liquid reduces mortality by 0.6% and improves FCR by 5%, compared to non-supplemented control groups (Figure 2).

Changes in livability and feed conversion rate in Activo liquid-supplemented broilersFigure 2: Changes in livability and feed conversion rate in Activo liquid-supplemented broilers

Activo Liquid supports broiler breeders from start of lay to pre-peak production

Broiler breeders are prone to gut-related issues from the start of lay to pre-peak production (age 24 to 32 weeks). This period is characterized by sudden changes in feed consumption and high production stress. Field studies from Thailand show that Activo liquid supplementation in this phase leads to improved livability and higher laying rates.

A of 34,000 female broiler breeders during the first 9 weeks of production found that for the group receiving Activo Liquid  (200 ml / 1000 L, 5 days per week, 6 hours per day):

  • The average laying rate/HH increased by 7.2 % during the trial period,
  • Nearly 3  more  hatching  eggs  per  hen  housed  and  about  5  more  hatching  eggs  than  the  genetic standard were produced, and
  • Mortality decreased by 0.2 % points compared to the control.

Another study, again evaluating the first 9 weeks of production using 20,000 birds, also found that broiler breeders supplemented with  Activo  Liquid show reduced mortality, a higher laying rate, and more hatching eggs per hen housed (Figure 3).

Performance results from Cobb broiler breeders, Activo liquid supplementation vs. controlFigure 3: Performance results from Cobb broiler breeders, Activo liquid supplementation vs. control

Activo program improves layer productivity

Commercial layers often becomes challenged due to stress originating from management issues, gut pathogens, and an improper assimilation of nutrients. The negative impact on gut health can result in poor uniformity, low livability, and impaired body weight gain. The Activo program (a combination of Activo powder and liquid) has been found to improve layer performance, likely because its phytogenic components foster better intestinal integrity and microbiome diversity.

A study of 8 replicates with 36 Hy-line brown laying hens was conducted in China, for instance, testing the inclusion of both Activo (100 g / MT of feed) and Activo Liquid (250 ml / 1000 L for 4 days, every 2 weeks, from week 15 to week 25). It found that the Activo program  can effectively support the animals in coping with NSP-rich diets (Figure 4). Supplemented layers showed 3.36% higher egg production, representing more than 3.5 eggs and more than 150 grams of additional egg mass per hen housed during the period.  Better  gut  health  in  the  Activo  Program  gut  was evidenced  by  a  better  hen  body  weight ,  as  well  as  higher  yolk  color, lower  FCR, and improved  intestinal morphology parameters.

Performance results from Hy-line layers, Activo program vs. control, body weight and FCR

Performance results from Hy-line layers, Activo program vs. control, eggsFigure 4: Performance results from Hy-line layers, Activo program vs. control

Conclusion: future improvements in poultry performance will come from the gut

As the trend towards ABF poultry production gains momentum, a concerted focus on supporting birds’ gut health is key to achieving optimal performance. Multiple field studies of Activo liquid application demonstrate that, due to their antimicrobial and antioxidant properties, the phytomolecules present in Activo liquid effectively support birds’ intestinal health during challenging periods.

In combination with good dietary, hygiene and management practices, phytomolecules offer a potent tool for reducing the use of antibiotics. The inclusion of Activo liquid in their birds’ diets allows poultry producers to achieve better gut health and, thus, stronger performance results in a sustainable way.

 


References

Bailey, Richard A. “Gut Health in Poultry: the World within – Update.” The Poultry Site, July 6, 2021. https://www.thepoultrysite.com/articles/gut-health-in-poultry-the-world-within-1.

Choct, Mingan. “The Importance of Managing Gut Health in Poultry.” Poultry Hub Australia, November 26, 2014. https://www.poultryhub.org/importance-managing-gut-health-poultry.

Kogut, Michael H., Xiaonan Yin, Jianmin Yuan, and Leon Bloom. “Gut Health in Poultry.” CAB Reviews: Perspectives in Agriculture, Veterinary Science, Nutrition and Natural Resources 12, no. 031 (October 1, 2017): 1–7. https://doi.org/10.1079/pavsnnr201712031.

Oviedo-Rondón, Edgar O. “Holistic View of Intestinal Health in Poultry.” Animal Feed Science and Technology 250 (2019): 1–8. https://doi.org/10.1016/j.anifeedsci.2019.01.009.