EW Nutrition achieves PCAS Certification in Australia 

Singapore – November 1, 2021 – EW Nutrition has successfully passed an external audit conducted by the Cattle Council of Australia (CCA) and achieved Pasturefed Cattle Assurance System (PCAS) certification for three products: Activo Premium, Mastersorb Gold, and Prote-N. 

The PCAS is a certification program that enables grassfed cattle producers to prove claims relating to pasturefed or grassfed production methods. EW Nutrition also achieved two optional modules under the PCAS Standards relating to the freedom from antibiotics and hormone growth promotants (HGPs). As a certified supplier, EW Nutrition is able to provide feed products to the industry to support pasturefed or grassfed production methods. 

“We are pleased to receive the certification for our solution offerings in Australia. The qualification of these products is a testament of our commitment to work together with the industry to mitigate the impact of antimicrobial resistance. By pursuing our objectives in animal nutrition, our work contributes to increasing the efficacy of human healthcare.” said David Sherwood, Commercial Director Oceania with EW Nutrition. 

The PCAS certified products are: 

Activo Premium
Activo Premium contains standardized amounts of selected phytomolecules. 

Mastersorb Gold
Mastersorb Gold is part of EW Nutrition’s Toxin Risk Management Program, which also includes services, on-site advice, and expert consultancy. 

Prote-N
Prote-N is a slow-release source of nonprotein nitrogen (NPN). 

 

About EW Nutrition 

EW Nutrition offers animal nutrition solutions to the feed industry. The company’s focus is on gut health, supported by other product lines. EW Nutrition researches, develops, produces, sells and services most of the products it commercializes. In 50 countries, key accounts are served directly by EW Nutrition’s own personnel.  

 

For more information, please visit https://ew-nutrition.com
For more information about PCAS, please visit https://pcaspasturefed.com.au/  

Contact: 

Zack Mai
Marketing Manager, EW Nutrition South East Asia/Pacific
Phone no.: +65 6735 0038
Email: zack.mai@ew-nutrition.com 

 




Phytogenic additives: An ROI calculation

shutterstock 1443136526 pullet scaled e1635251702725

By Ruturaj Patil, Global Product Manager – Phytogenics, EW Nutrition

Global trade in agricultural products has a direct impact on the added value in regional broiler production. Due to fluctuating meat and feed prices, a tight profit margin can melt away quickly. Changes such as the use of cheaper raw materials, implemented to deal with reduced margins, may negatively affect flock health, creating a vicious cycle: If the flock also experiences increased disease pressure, the financially critical situation worsens.

Phytogenic additives: An ROI calculation

What can the right phytogenic feed additive deliver for broiler producers?

It is essential to improve broiler gut health, as only healthy birds will perform and allow producers to be profitable. Producers can maintain flock performance through preventive management measures, a consistent hygiene concept, and the use of high-quality feed. For unproblematic flocks, the same measures also positively affect profit, generating a healthy return on investment (ROI).

What affects your return on investment?

In broiler production, the cost of feed is highest, with a share of 60 – 70 % of the total production costs. The proportion tends to be higher in markets that rely on importing feed raw materials (Tandoğan and Çiçek, 2016).

Let us take an example: With a compound feed price of 300 € / t as the basis, an increase of 10 € / t results in a profit reduction of 0.016 € / kg live weight. On the other hand, an improvement in feed conversion from 1.60 to 1.55 results in a financial advantage of 0.015 € / kg live weight. The best possible feed efficiency is always desirable to keep production costs low.

Another risk factor for high-yield broiler production lives in the poultry intestines: the most significant “invisible” losses result from subclinical necrotic enteritis (Clostridium perfringens). This disease worsens the feed conversion on average by 11 % (Skinner et al., 2010). In the previous example, this would reduce feed efficiency from 1.60 to 1.78 points and reduce the contribution margin by 0.054 € / kg live weight. In addition,  a live weight reduction of up to 12 % can be observed (Skinner et al., 2010). It is, therefore, critical to stabilizing gut health to reduce the risk of subclinical necrotic enteritis.

Practice prevention for a secure return on investment

The prophylactic use of antibiotics in compound feed was a well-known reality for decades. With the EU-wide ban on the use of antibiotic growth promoters, the occurrence of multi-resistant bacteria, and a globally increased demand for antibiotic-free chickens, producers now have had to cut down on antibiotic use.

For this reason, a lot of research has been conducted into alternative measures for maintaining good broiler health. Studies have confirmed that setting up a comprehensive hygiene concept to reduce the formation of biofilms on stable surfaces and reduce the recirculation of pathogens is a solid basis. At every production stage, irregularities can be detected through a meticulous control of performance parameters and illness symptom-centered health monitoring. Diseases can either be avoided or at least recognized earlier through targeted measures, and treatment can be carried out more efficiently.

broiler performanceA thorough hygiene concept and careful monitoring at every production stage are key to ensuring broiler performance.

Feed additives for intestinal stabilization

Hygienically impeccable compound feed is the wish of every animal producer to promote the development of a balanced intestinal flora. However, the quality of the available raw materials is subject to fluctuations and can therefore not be 100 % anticipated. Consequently, producers are now commonly balancing these uncertainties by using feed additives, which positively influence the intestinal flora. These products must prove their positive effects in scientific studies before they can be used in practice.

An effective solution: Encapsulated phytogenic feed additives

Studies have found that certain phytomolecules, which are secondary plant metabolites, can support broiler gut health. By stimulating digestive enzyme activities and stabilizing the gut microflora, feed utilization improves, and broilers are less prone to developing enteric disorders (Zhai et al., 2018).

The encapsulation of these naturally volatile substances in a high-performance delivery system is critical for the success of a phytogenic feed additive. This protective cover, which is often a simple coating, provides good storage stability in many cases. However, in addition to the high temperatures, mechanical forces also act on these coatings during pelleting. The combination of pressure and temperature can break the protective coating of the product and lead to the loss of active substances.

A complete solution: How Ventar D maximizes your ROI

Because of the difficulties mentioned, the use of modern delivery system technologies is therefore necessary. EW Nutrition has many years of experience in the development of phytogenic products. Due to an original, innovative delivery system technology, Ventar D can offer high pelleting stability for optimal improvement of animal performance.

In particular, the positive influence of the phytogenic feed additive Ventar D on intestinal health under increased infection pressure was assessed in multiple studies. In two studies carried out in the United Kingdom, birds were challenged by being housed on used litter harvested from a previous trial. Moreover, increasing levels of rye were introduced into the diet, adding a nutritional challenge to provoke an increased risk of intestinal infections in the broilers. The use of 75 g of Ventar D per t compound feed increased the EPEF (European Production Efficiency Factor) by 4.1% and feed efficiency from 1.63 to 1.60.

A complete solution: How Ventar D maximizes your ROI

With Ventar D use at 100 g / t compound feed under comparable conditions, EPEF increased by 8.9 %, and feed efficiency improved by 5 points (0.05), compared to a non-supplemented control group (NC).

Another study was carried out in the USA. In addition to performance parameters, data on intestinal health were also recorded. In the group fed with Ventar D (100 g / t compound feed), 50 % fewer necrotic enteritis-related lesions of the intestinal wall were found after 42 days. Compared to the group fed with Ventar D, the broilers of the control group showed a performance decrease of 11.8 % with an 8% lower final fattening weight and a 3 points poorer FCR.

Necrotic enteristis lesion scores

Based on the results of the above studies, the ROI for Ventar D due to the improvement in feed efficiency by 3 and 5 points could be 1:3.5 and 1:6.5, respectively. Similarly, the net returns for using Ventar D could be 0.007 and 0.013 € / kg live weight, given the 3 and 5 points improvements in feed efficiency. The ROI for Ventar D use could be even higher thanks to additional benefits such as improvements in litter condition and foot pad lesions, reduced veterinary cost, etc., depending on the prevailing challenges.

The future of feeding is here

The first study results for Ventar D underscore that, if combined and delivered right, phytomolecules can transform broiler performance from inside the gut. Ventar D’s stable delivery system ensures a constant amount of active molecules in targeted intestinal sites and, therefore, supports a favorable intestinal flora. With Ventar D supplementation, subclinical intestinal infections due to C. perfringens or other enteric bacteria can be very well kept in check, ensuring improved broiler productivity and production profitability.

 

References

Skinner, James T., Sharon Bauer, Virginia Young, Gail Pauling, and Jeff Wilson. “An Economic Analysis of the Impact of Subclinical (Mild) Necrotic Enteritis in Broiler Chickens.” Avian Diseases 54, no. 4 (December 1, 2010): 1237–40. https://doi.org/10.1637/9399-052110-reg.1.

Tandoğan, M., and H. Çiçek. “Technical Performance and Cost Analysis of Broiler Production in Turkey.” Revista Brasileira de Ciência Avícola 18, no. 1 (2016): 169–74. https://doi.org/10.1590/18069061-2015-0017.

Zhai, Hengxiao, Hong Liu, Shikui Wang, Jinlong Wu, and Anna-Maria Kluenter. “Potential of Essential Oils for Poultry and Pigs.” Animal Nutrition 4, no. 2 (June 2018): 179–86. https://doi.org/10.1016/j.aninu.2018.01.005




Reducing apo-esters: What are the alternatives?

poultry eggs kv yellow

By Dr. Twan van Gerwe, Global Technical Director, EW Nutrition

A year ago, the European Commission announced regulation (EU) 2020/1400 – restricting the use of ethyl ester of β-apo-8’-carotenoic acid (generally known as ‘apo-ester’). Starting on 26 October 2021, this legislation restricts the use of apo-ester in poultry feed to 5 mg/kg for laying hens and 15 mg/kg for broilers.  

As apo-esters is a synthetic pigment – not naturally occurring in nature – this measure was taken because the authorities could not guarantee safety upon exposure to the user. Limiting the concentration in feed would reduce this risk to acceptable levels, according to the legislators’ decision.  

Why use apo-esters in the first place? 

Apo-ester is a synthetic yellow colorant, with good stability in premixtures and complete feed. It also has a high deposition rate in the yolk, making it an effective egg yolk colorant.  

Its ability to be applied through premix facilitates the proper dispersion in the final feed, which is relevant if micro-dosing systems are lacking in the feed mill. 

Why was the legislative change necessary? 

The legislative change which limits the use of synthetic apo-ester is based on the precautionary principle and in line with a broader market trend: away from synthetic (non-natural) components, towards the use of naturally occurring alternatives.  

The alternative to apo-ester

Natural yellow pigments, typically based on lutein and zeaxanthin produced from marigold oleoresin, are available in the market and can be used to reach the egg yolk pigmentation desired by the consumer. In contrast to apo-ester, these natural solutions are functional antioxidants, further contributing to the egg’s nutritious composition. 

Challenges for natural alternatives 

However, stability in premixtures and complete feed can be a challenge, with inconsistent yolk coloration as a risk. Safety can also be an issue, so it is important to ask for Quality Control measures routinely applied to avoid contamination with undesired substances (e.g., dioxins). To limit the risk of producing eggs with insufficient yolk coloration, it is important to select natural pigments with excellent stability and deposition efficiency. 

What is the best natural alternative to apo-ester? 

EW Nutrition’s natural pigment Colortek® Yellow B, produced with a proprietary technology, withstands the harsh conditions in premixtures, while the unique saponification process provides unparalleled deposition rates.  

Moreover, Colortek® Yellow B is the most concentrated natural pigment on the market, making it the perfect premix-delivered colorant in the egg industry. If you want to produce all-natural eggs without worrying about the stability of the product or the reliability of your egg coloration, please contact your local EW Nutrition person. 

 




Encapsulation: How a modern phytogenic feed additive makes all the difference

feed quality pellets kv yellow

By Technical Team, EW Nutrition

 

Secondary plant extracts have been shown to improve digestion, have positive effects on intestinal health, and offer protection against oxidative stress in various scientific studies in recent years. Their use as a feed additive has become established and various mixtures, adapted to the various objectives, are widely available.

However, their use in pelleted feed has been criticized for some time.  In particular, an unsatisfactory reproducibility of the positive influences on performance parameters is the focus of criticism. The causes invoked for the loss of quantifiable benefits are inadequately standardized raw materials, as well as uncontrollable and uneven losses of the valuable phytomolecules contained during compound feed production.

modern phytogenic feed additive makes all the difference

Delivery mechanisms influence product benefits

The animal production industry has long attempted to reduce its need for antibiotic drugs to an indispensable minimum. As a result, more natural and nature-identical feed additives have been used for preventive health maintenance. These categories include numerous substances that are known in human nutrition in the field of aromatic plants and herbs, or in traditional medicine as medicinal herbs.

The first available products of these phytogenic additives were simply added to compound feed. The desired parts of the plant were, like spices and herbs in human nutrition, crushed or ground into the premix. Alternatively, liquid plant extracts were placed on a suitable carrier (e.g. diatomaceous earth) beforehand in order to then incorporate them into the premix. These procedures are usually less than precise and may be responsible for the difficult reproducibility of positive results mentioned at the beginning.

Another negative factor that should not be underestimated is the varying concentration and composition of the active substances in the plant. This composition is essentially dependent on the site conditions, such as weather, soil, community and harvest time [Ehrlinger, 2007]. In an oil obtained from thyme, the content of the relevant phenol thymol can therefore vary between 30% and 70% [Lindner, 1987]. These extreme fluctuations are avoided with modern phytogenic additives through the use of nature-identical ingredients.

Effective encapsulation is key to stability

The loss of valuable phytomolecules under discussion can also be traced back to the natural origin of the raw materials. Some phytomolecules (e.g. cineole) are volatile even at low temperatures. In regular medicinal use, this effect is mainly employed with cold products. Thus essential oils, such as of mint and eucalyptus, can be added to hot water and inhaled via the resultant steam.

In the process of pelleting in compound feed production, temperatures between 60°C and 90°C are common, depending on the type of production. The process can last for several minutes until the cooling process is over. Sensitive additives can be easily inactivated or volatilized during this step.

A technical solution for the preservation of temperature-sensitive additives is using a protective cover. This is, for instance, an already established practice for enzymes. Such so-called encapsulation is already used successfully in high-quality products with phytogenic additives. The volatile substances should be protected by a coating with fat or starch so that the majority (>70%) of the ingredients can also be found after pelleting.

Unfortunately, complete protection is not possible with this capsule, as this simple protective cover can be broken open by mechanical pressure during grinding and pelletizing. New types of microencapsulation further reduce losses. In a sponge-like type of microencapsulation, if a capsule is destroyed, only a small proportion of the chambers filled with volatile phytomolecules are damaged.

High protection and recovery with Ventar D

A new type of encapsulation, developed by EW Nutrition for use in feed, delivers further optimization. Results show that the technology implemented in Ventar D ensures very high recovery rates of the sensitive phytomolecules even under demanding pelleting conditions.

In a comparative study with encapsulated products established on the market, Ventar D was able to achieve the highest recovery rates in all three tested scenarios (70°C, 45 sec; 80°C, 90 sec; 90°C, 180 sec). In the stress test at a temperature of 90°C for 180 seconds, at least 84% of the valuable phytomolecules were recovered, while the comparison products varied between 70% and 82%. A constant recovery rate of 90% was achieved for Ventar D under simpler conditions.

Phytomolecule recovery rates under processing conditions, relative to mash baseline (100%)

Phytomolecule recovery rates under processing conditions, relative to mash baseline (100%)

Site-specific release of active ingredients

The major gastrointestinal pathogens (like Clostridia spp., Salmonella spp., E. coli, etc.) are present across the gastrointestinal tract after the proventriculus. This leads to infection or lesions at different sites of preference, reaching up to ceca. Any feed-based solution should have a profound antimicrobial effect. It is, however, also crucial that active ingredients are released across the gastrointestinal tract, for a better contribution to intestinal health.

The unique, innovative delivery system used for Ventar D specifically addresses this point, which many traditional coating technologies do not.  Other encapsulation technologies tend to release the active ingredient either too early or too late (depending on the coating composition). The active ingredients in Ventar D reach across sites in the gastrointestinal tract and exert antimicrobial effects, supporting optimal gut health and improving performance.

Economically and ecologically sustainable

In the past, the losses mentioned in compound feed production and especially in pelleting were described as largely unavoidable. To obtain the desired effect of the valuable phytomolecules in the finished product, higher use of products was recommended and thus increased costs to the end-users and the associated CO2 footprint, lowering sustainability overall.

The modern encapsulation technology used in Ventar D now offers significantly better protection for the valuable phytomolecules and, in addition to the economic advantage, also offers more efficient use of the resources required for production.

References

Hashemi, S. R .; Davoodi, H .; 2011; Herbal plants and their derivatives as growth and health promoters in animal nutrition; Vet Res Commun (2011) 35: 169-180; DOI 10.1007 / s11259-010-9458-2; Springer Science + Business Media BV, 2011

Ehrlinger, M., 2007: Phytogenic additives in animal nutrition. Inaugural dissertation. Munich: Veterinary Faculty of the Ludwig Maximilians University in Munich.

Lindner, U., 1987: Aromatic plants – cultivation and use. Contribution to the special show – Medicinal and Spice Plants (Federal Garden Show 1987), Teaching and Research Institute for Horticulture Auweiler-Friesdorf, Düsseldorf.




Water Hygiene: The missing ingredient for successful ABF poultry

art79 header

By T.J. Gaydos

Water quality is a frequently overlooked part of animal production and it becomes even more important when producing animals in an antibiotic-free (ABF) system. Chickens drink almost twice as much water as they consume feed, and water hygiene is often a second-level priority. Microbes present in water can be primary or secondary pathogens or non-pathogenic. Consuming impure water can add a challenge to the immune system, negatively impacting performance. 

Water hygiene is essential

Water hygiene is essential for achieving antibiotic-free poultry production

Significant resources are spent on the correct nutrients in the diet and the correct additives for bird health. Water quality should be a priority, and a water quality monitoring program is essential for success in an ABF program. All things being equal, animals will perform better if they have access to high-quality water.

The variability of water quality in the grow-out region should determine how many water quality samples are taken. In highly variable areas, water quality should be measured at every season change on enough farms in every region to know if the solutes are changing. If the water quality is good and consistent, monitoring may be reduced significantly. Water quality should be a part of a “problem farm” work up or related to otherwise unexplained poor performance.

Water-soluble additives: Prevent biofilm

The use of water-soluble products is common in ABF production systems and their frequent use may provide a carbon source for bacteria. This, along with warm temperatures and slow water flow in enclosed water systems, makes the perfect environment for biofilm development.

It is important to frequently flush lines, give birds access to fresh water between additives, and sanitize water lines after using a product that can provide nutrients to bacteria in the line. The biofilm is a perfect location to harbor and protect pathogens from acids and mild or under-dosed disinfectants.

Designing a water quality program

Sample collection

The first step to building a water quality program is to understand the challenge on every farm. Correct sample collection is critical to achieving good results. Take a water sample from as close to the well as possible and submit for water quality analysis: pH, hardness, and minerals. This sample should also be submitted for bacterial load: total aerobic plate count (CFU) per mL and total coliforms per mL.

Monitor bacterial load

A drip sample should be collected from the end of the line for bacterial load analysis as well. This will help determine if the bacterial challenge begins at the source or is limited to the house. Additionally, a swab from the inside of the end of the water line should be taken to determine the level of biofilm. The total bacterial count should be less than 1,000 CFU/mL without fecal coliforms in a free-flowing sample, and total bacteria should be less than 10,000 CFU/mL on a biofilm swab.

Monitor water pH

Water should have a pH between 5 and 8. Water with a pH consistently lower than 5 can be damaging to equipment, while a pH over 8 reduces the efficacy of many disinfectants and can have a bitter taste to birds. Hard water can increase scaling of lines and equipment, leading to leaking seals. Scale also provides a matrix for biofilm formation, making cleaning and disinfection more difficult.

Clean and disinfect water lines

Cleaning water lines between flocks is the minimum program for ABF production. Stabilized hydrogen peroxide products are excellent for disinfecting water lines between flocks. The levels needed for proper disinfection of lines are generally too strong for birds, and the lines must be flushed prior to bird placement.

Water lines are often only cleaned in the house; it is important to periodically clean the lines that transport water from the well or water source to the poultry house as this may be a significant reservoir for bacteria. If the well is identified as a source of contamination, it is essential to seek the help of a qualified technician before adding any sanitizing product to a wellhead.

Designing a water quality program poultry farm

Continuous disinfection

Ideally, water should be continuously disinfected with a product that is approved for poultry consumption. One of the best products for continuous disinfection is chlorine dioxide, which is effective at reducing bacteria and also reducing the concentrations of some mineral components. High levels of iron in the water can create a favorable environment for E. coli and other bacteria such as C. perfringens.

In addition to disinfection, chlorine dioxide is an effective treatment to reduce soluble iron levels. High sodium and chloride levels can lead to flushing and promote the growth of some bacteria. If high levels of sodium and chloride are consistent across a grow-out region, it may be possible to decrease the levels in the feed to reduce flushing. If the levels of sodium and chloride are considerably high, reverse osmosis should be considered to improve water quality.

Bottom line: invest in high-quality water

Another effective product is stabilized hydrogen peroxide at an appropriate residual level for bird consumption. There are other options for water line sanitation that can be explored on a case-by-case basis.

There are excellent online resources [link] for poultry water quality. The important message remains, in any case, that investment in high-quality water is a critical step for success in ABF poultry production.

 

References

Austin, B.J., J. Payne, S.E. Watkins, M. Daniels, and B.E. Haggard. 2016. How to Collect Your Water Sample and Interpret the Results for the Poultry Analytical Package. Arkansas Water Resources Center, Fayetteville, AR, FS-2017-01: 8 pp.

Scantling, M. and Watkins, S. 2013. Identify Poultry Water System Contamination Challenges. FSA8011. University of Arkansas Division of Agriculture Research and Extension.

Watkins, S. 2008. Water: Identifying and correcting challenges. Avian Advice 10(3):10-15. University of Arkansas Cooperative Extension Service, Fayetteville, AR




Why ABF poultry producers need to invest in pullet rearing

art82 header

By T.J. Gaydos

There is no more efficient place to invest than in pullets. Pullets are the future of an integrated company. Successful pullet rearing is simply attention to detail, management, serology, biosecurity, vaccination, and worming. Decisions, both good and bad, made during rearing will follow that company for a year. This is especially true related to the introduction of pathogens such as mycoplasmas, Salmonella, and reoviruses, which are persistent and can be vertically transmitted. The importance of biosecurity in any pullet program cannot be overstated, but it is even more critical in an antibiotic-free (ABF) program.

The 4 pillars of rearing pullets without antibiotics

1. Effective management

It is imperative to properly manage flock uniformity, weight, and frame size. For details on how to manage and feed pullets, it is always advised to use the technical support of the primary breeder company because no one knows their bird better than them. Pullet uniformity is critical to the success of the flock in the breeder house. Uniform and healthy pullets are easier to manage to peak and easier to feed for persistency of lay.

Uniform and consistent feed distribution is crucial to managing pullets: people must monitor feeding on a regular and consistent basis. Simply because the feed disappears before the next feeding does not mean it was distributed in an effective way to all birds. Non-uniform feed distribution is not only bad for uniformity but may train other undesirable behaviors such as race tracking, foraging, and roosting on lines to feed. These behaviors increase the risk for trauma and picking up pathogens in the litter.

Why ABF poultry producers need to invest in pullet rearing

There are multiple stressful transition periods in the life of a pullet. It is advised to spread the stressors apart as much as possible. Do not make major management changes, such as turning birds out, changing their lighting or feed program, all at the same time. The more gradual the transitions are, the easier it will be on the birds, and the more likely they will perform as desired.

2. Heightened biosecurity

It is recommended to have dedicated inside and outside boots for all growers, service technicians, and regular visitors. A divided entrance (i.e., Danish entry) is ideal to further limit the risk of bringing pathogens in from the outside. Rodent and insect control is another important facet of pullet biosecurity and must be closely monitored. Vehicles entering the farm must be consistently cleaned and disinfected.

Managing the risk of pathogen introduction via feed is important and feed hygiene should not be ignored. Visitors are almost always the cause of biosecurity breaks and pullets receive a lot of visitors including vaccination crews that travel between farms with equipment. Ensure that vaccination equipment is properly sanitized between farms and crews always use appropriate personal protective equipment.

3. Focus on intestinal health

One of the most difficult challenges to raising pullets is conferring early and uniform immunity to coccidia. These parasites can be managed successfully with chemicals, ionophores, or vaccine programs, although every program has pros and cons. A fundamental problem with an ionophore program is accidentally feeding ionophores (technically considered antibiotics) to ABF flocks due to logistic errors at the feed mill.

Chemical programs can be very effective at managing Eimeria spp. cycling. Most of the time they work a little too well and birds do not develop adequate immunity; consequently, putting flocks at risk of breaking with Eimeria necatrix after chemicals are removed from the diets. A coccidiosis vaccine program is the most sustainable for rearing pullets.

The relative low density of birds, compared to broilers, and the lower feed consumption and thus lower consumption of water can result in dry litter early. The reduced density can also make it difficult for birds to pick up oocysts early in the coccidiosis cycle. Several techniques may be used to increase the chance of success. Birds can be spray-vaccinated at the hatchery and again when placed in the house. Brooding the birds in a portion (e.g., ¼) of the house for the first 7 to 8 days before turning them out to half house, and then to full house can improve early cycling.

chicks

Carefully using built-up litter may improve exposure to beneficial microflora; thereby, improving gut health. Managing intestinal health with the correct non-antibiotic feed additives such as saponins, essential oils, and pre and probiotics can significantly improve pullet health.

A well-designed deworming program is important for bird health and uniformity. It is also essential to help reduce the risk of Blackhead disease, which is caused by Histomonas meleagridis, while its intermediate host is Heterakis gallinarum (cecal worms).

4. Tailored vaccination program

Building a vaccination program for pullets has two critical functions: protect the health of the pullets/breeders and protect the health of the offspring by conferring maternal immunity. The exact constituents of the program depend heavily on regional disease challenges. Matching the program to disease pressure is best accomplished with a combination of a rigorous serology program for hens as well as periodically checking the blood of processing-age broilers.

Serology combined with open communication between the breeder and broiler departments about disease challenges can greatly improve the antigen choices of the vaccination program. Pullet rearing is attention to detail – managing the small details will help the long-term success of the poultry company.




Necrotic Enteritis control for ABF poultry production

art81 header

By T.J. Gaydos

Control of Necrotic Enteritis (NE) can be one of the most difficult challenges in a system without the availability of antibiotics. In addition, NE is a costly disease because of mortality and loss of performance. Necrotic enteritis is a multifactorial disease that requires damage to the intestinal mucosa, disruption of the intestinal microflora, and a toxin-producing strain of Clostridium perfringens. If any one of these three items is removed or lessened, the severity or incidence of NE will be reduced.

The 3 must-haves for antibiotic-free necrotic enteritis control in poultry

1. Prevent mucosal damage

Prevent mucosal damage

The most common cause of damage to intestinal mucosa in broilers is excessive cycling of Eimeria maxima. The ubiquitous nature of this parasite in poultry production makes it one of the most important contributors to NE. This species of coccidia is most relevant with respect to NE because its life cycle invades deeper into tissues than other species leading to more damage to the intestinal mucosa.

The life cycle of coccidiosis lasts roughly seven days, with each cycle producing exponentially higher numbers of the parasite. Three consecutive replication cycles are needed to produce immunity. The biology of E. maxima is a significant reason why NE commonly occurs around 18-21 days. However, many other things may damage the intestinal mucosa, including mycotoxins, worms, and rancid fat. Managing all sources of mucosal disruption are critical to preventing and controlling NE.

2. Support the microflora

The importance of the microbiome on health is well known; the ability to modify the microbiome to a more appropriate or healthy status is a more difficult challenge. There is a tremendous volume of research in all species about the impact and importance of intestinal microflora on immunity, health, and disease. The microflora is not static but rather a dynamic community of microorganisms that change with bird age, time of day, composition of the diet, and treatment with antibiotics or other additives. Management of intestinal microflora is a very difficult process because its development and manipulation are not fully understood.

Any significant feed formulation or feed form change is a stress event for intestinal microflora. Feed changes are thus high-risk periods for the development of NE. It is a best practice to avoid feed changes when birds are in the NE risk window. It is important to support the intestinal microflora with either in-feed or in-water products to improve intestinal health during feed changes.

Chicken

It is important to avoid feed outages. After a feed outage, the disruption to the microflora and the increase in mucus production increases the likelihood of an NE outbreak in the following days. Preemptively adding a water additive to improve intestinal health directly after a feed outage can reduce the risk of NE in the flock.

When managing intestinal microflora: probiotics, prebiotics, plant extracts, enzymes, and organic acids are the most commonly used tools. Each of these product classes interacts with the bird and its flora in a different way and selecting additives with complimentary modes of action is critical to the success of the program. Direct colonizing organisms like Lactobacillus spp. can help to directly change the microflora, providing a more mature and healthier microbiome.

Prebiotics such as mannan- and fructo-oligosaccharides provide a food source for beneficial microorganisms and can interact directly with the immune system of the bird. Plant extracts can have antimicrobial or anti-inflammatory properties that can also modulate the microflora by impacting the growth and metabolism of different species of microorganisms in the intestine.

3. Limit Clostridium perfringens growth

It is not possible to eliminate toxin-producing C. perfringens from the environment. Clostridia are spore-forming microorganisms that are very resistant to disinfectants. However, it is possible to manage the abundance of these microorganisms in a system through proper litter management, sanitation, and disposal of mortality.

A house that has a history of NE should have the litter completely removed and the environment cleaned and disinfected as much as the facility will allow. New clean shavings should be brought into the house at a sufficient depth to limit access to the floor. Several non-antimicrobial feed and water additives have shown promise in reducing numbers of C. perfringens in feces of infected birds. Feed and water additives are an essential tool to reduce the impact of NE.

Limit Clostridium perfringens growth

Conclusion: the more you prevent, the less you have to treat

Even with the best management practices, outbreaks of NE will happen. In order to successfully treat a flock with NE, it is critical to catch the mortality early. Once a flock is experiencing high mortality from NE, it is very difficult to treat because the sickest birds will not be drinking enough water to receive a significant amount of water additives. Treating or managing an outbreak is as much art as science, but it is a combination of reducing the inciting causes.

Manage microflora and clostridial growth with organic acids, copper sulfate, phytogenics, or probiotics. Reduce coccidiosis cycling with amprolium, saponins, or other phytogenics. With excellent husbandry, the impact of NE can be reduced drastically even without using antibiotics. Managing NE incidence in poultry is a mixture of animal husbandry, managing coccidiosis cycling, feed and water additive selection, and high-quality nutrition.

 




Nutrition and feeding in ABF poultry production

art80 header e1633679843829

By T.J. Gaydos

Management practices and feed additive selection are often discussed when working in antibiotic-free (ABF) poultry production. Nutrition is another critical component of any agricultural animal system. Working with a qualified nutritionist will help ensure that the diet is correctly formulated with high-quality ingredients.

Chick Feed 

5 nutrition tips for antibiotic-free poultry production

1. Consider feed form and delivery

Feed form and delivery are nearly as important as the nutrient content of the formulation. If feed form or handling is improper and feed separates, is improperly mixed, or oxidized, the birds will not appreciate the effort that went to develop a balanced diet. A durable pellet or crumble is important to allow all birds to have equal access to a nutritionally complete diet with every bite.

Additionally, if the finished feed or individual ingredients are not stored properly, they may not have the same value that is attributed to them in the formulation process. Other than correct nutrient formulation, three parts of the diet that should be considered are feed additives, mycotoxin contamination, and lipid oxidation.

2. Prevent oxidative stress

The impact of oxidative stress on the intestinal mucosa, immune system, and performance is well-documented across species. Oxidized fat sources reduce the available energy, but equally significant to bird health is the reduction in vitamin availability, resulting in increased oxidative stress for the animal. Protecting the sources of fat and the finished feed is important to spare fat-soluble vitamins, specifically vitamin E.

Oxidized fat can also irritate the intestinal mucosa leading to decreased absorption of nutrients. The process of breaking down macromolecules during digestion and converting them to forms useful for further metabolism is a significant contributor to oxidative stress. The immune system is also a great contributor to oxidative stress. Immune cells use reactive oxygen species to kill pathogens that are phagocytosed.

A large portion of the immune system is located in the GI tract in order to protect the animal from pathogens crossing from the gut into the animal. In addition to being a contributor to oxidative stress, the immune system can be negatively impacted by oxidized feed (Liang et al., 2015). The combination of metabolic and immune activity in the intestines puts it at a high risk of damage from oxidative stress. It is vital to protect fat sources with synthetic or natural antioxidants; reducing the incoming stress from oxidized fat should be a priority to improve poultry health.

Chicken Feed

3. Mitigate mycotoxin risks

Another risk to bird health and mucosal integrity is mycotoxins. Diets containing mycotoxins may damage the mucosa of the GI tract directly or may damage other organs leading to significant health challenges and decreases in performance. Some mycotoxins or compounds created by fungi can disrupt the intestinal microflora by acting on bacterial cells, as many fungal metabolites are antimicrobial.

The best approach to managing mycotoxins is eliminating them from the system by purchasing high-quality grain and storing it appropriately. It is impossible to completely eliminate all risks of receiving ingredients contaminated with mycotoxins. An internal program should be developed to test the incoming ingredients and finished feed regularly for mycotoxins.

Knowing the challenging ingredient sources may help reduce the risk to highly susceptible birds like Breeders or chicks through dilution in formulation or the addition of toxin binders and/or enzymes. Several toxins may be found in a feed stuff and many of the mycotoxins are synergistic in their deleterious effects (Murugesan et al., 2015). Different binders have varying affinity for different mycotoxins; closely examining the product literature can help to choose the correct product to mitigate risk.

4. Choose optimal additives

Choosing the correct feed additive program for intestinal health, food safety, and growth performance depends on the specific challenges in the complex. When selecting a feed additive that is not FDA approved, it is important to base the decision as much as possible on scientific evidence through peer-reviewed research.

In addition to published data, internal testing within the production system is also helpful to ensure the product matches the local challenge. In a market saturated with “natural” products, it is essential to find a supplier that is trustworthy and is engaged in the success of the complex and health of the birds, not only in selling products. A partnership will be much more successful in the long term than only a buy/sell arrangement.

5. Manage expectations

When considering removing antibiotics from a program, the temptation is to expect natural products to completely replace the efficacy of antibiotics. This is an unreasonable expectation. The success of a transition to ABF production relies on modifying management practices as well. The vast majority of program success is related to attention to the details of husbandry, biosecurity, and sanitation. The remaining opportunity to improve health rests on the additive program.

References

Liang, Fangfang, Shouqun Jiang, Yi Mo, Guilian Zhou, and Lin Yang. “Consumption of Oxidized Soybean Oil Increased Intestinal Oxidative Stress and Affected Intestinal Immune Variables in Yellow-Feathered Broilers.” Asian-Australasian Journal of Animal Sciences 28, no. 8 (2015): 1194–1201. https://doi.org/10.5713/ajas.14.0924.

Murugesan, G.R., D.R. Ledoux, K. Naehrer, F. Berthiller, T.J. Applegate, B. Grenier, T.D. Phillips, and G. Schatzmayr. “Prevalence and Effects of Mycotoxins on Poultry Health and Performance, and Recent Development in Mycotoxin Counteracting Strategies.” Poultry Science 94, no. 6 (2015): 1298–1315. https://doi.org/10.3382/ps/pev075.

 




EW Nutrition launches Pretect D to support poultry gut health during challenging periods

shutterstock 766401004 scaled

VISBEK, 28 September – EW Nutrition announces the launch of a novel gut health solution for poultry. Pretect D, a proprietary blend of phytomolecules, helps maintain bird performance and farm profitability.

Trials indicate that Pretect D offers natural support even during Eimeria-related challenges, making it an effective addition to programs focused on gut health issues.

“EW Nutrition is a front runner when it comes to innovations driving lower use of antibiotics and harmful chemicals in the animal production industry,” says Michael Gerrits, Managing Director. “The introduction of Pretect D signifies our commitment to helping customers make livestock production more sustainable through best-in-class natural solutions.”

Research with Pretect D conducted around the globe, in research institutes and under commercial conditions, evidenced improved body weight and lower feed conversion rate. EW Nutrition is also following up on initial results indicating significant oocyst count reduction.

“Poultry producers are affected by reduced animal performance and high costs for preventive and therapeutic control,” says Madalina Diaconu, Product Manager for Pretect D. “What our product brings to the market is an ability to support the natural defenses of birds. We’re also investigating our product’s ability to impair the growth cycle of the Eimeria population.” Pretect D is developed to be used in combination with vaccines, ionophores and chemicals, as part of the shuttle or rotation program.

 

About EW Nutrition

For the global animal production and feed industries, EW Nutrition offers innovative, comprehensive solutions for gut health, feed quality, pigmentation, digestibility, on-farm performance and more.

Headquartered in Germany, with R&D and manufacturing facilities around the world, EW Nutrition owns the entire value chain, from development and scale-up to production, distribution, and support in 90+ markets.

 




What poultry producers need to know about coccidiosis control

art65 header scaled

By Madalina Diaconu, Product Manager Pretect D, and Dr. Ajay Awati, Global Category Manager Gut Health & Nutrition, EW Nutrition 

 

Coccidiosis is one of the most devastating enteric challenge in the poultry industry costing over over 14 billion US$ per year (Blake et al., 2020). In the early days of  intensive poultry production, outbreaks of Eimeria tenella, were most destructive. Eimeria tenella is a coccidia species that causes severe haemorrhages and hypovolemic shock, leading to a fatal outcome for the affected bird. 

Poultry producers need to control the performance and welfare issues caused by subclinical coccidiosisPoultry producers need to control the performance and welfare issues caused by subclinical coccidiosis

Understanding and managing coccidiosis in poultry

However, today, subclinical coccidiosis accounts for even more of production losses due to intestinal cells injuries: lower body weights, higher feed conversion rates, lack of flock uniformity, failures on skin pigmentation and, at the end mortality. Variation in the supply and quality of animal feed exacerbates the issue and compromises farm profitability even more. To tackle this challenge, we need to understand the basics of coccidiosis control in poultry and what options producers have to manage coccidiosis risks.

From Eimeria infection to disease

Coccidiosis is a disease caused by protozoan parasites, mainly of the genus Eimeria, that are located in the small and large intestines. Being very resistant and highly contagious, these protozoa are easily transmitted by various routes (via feed, litter, water, soil, material, insects, and wild animals).

Coccidia are present in all livestock species. However, the infection is particularly severe in poultry. The health consequences can be significant: loss of appetite, reduction in feed intake, increased FCR, enteritis, hemorrhagic diarrhea, and mortality. The most common species of Eimeria in broilers are: E. acervulina, E. mitis, E. maxima, E. brunetti, E. necatrix, E. praecox, and E. tenella. They are widely found in broiler productions across the globe (McDougall & Reid, 1991).

Sporulated oocyst of Eimeria maxima and E. Acervulina Figure 1: Sporulated oocyst of Eimeria maxima and E. Acervulina (40 x)

The pathogenesis of infection varies from mild to severe and is largely dependent on the magnitude of infection. Coccidiosis outbreaks are related to multiple factors that, together, promote a severe infestation in the farm.

Within poultry, the highest economic impact is in broilers, where the most common species of Eimeria are E. acervulina, E. maxima, E. tenella and E. necatrix, which all show high virulence. However, pathogenicity is influenced by host genetics, nutritional factors, concurrent diseases, age of the host and the particular species of the Eimeria (Conway & McKenzie, 2007).

Interaction of factors that promote coccidia outbreaksFigure 2: Interaction of factors that promote coccidia outbreaks

The Eimeria infection starts with the ingestion of protozoa that are at a sporulated stage. Once inside the gut, the protozoa liberate the sporozoites. This infective form can get into enterocytes and then begin a massive reproduction, killing thousands of intestinal cells. (Olabode et al., 2020; Shivaramaiah et al., 2014)

Eimeria spp. life cycleFigure 3: Eimeria spp. life cycle

The reproduction potential depends on the coccidia species. E. acervulina, E. mitis and E. praecox have the highest reproduction rate. This characteristic is closely related to their short life cycle.

In broilers, coccidiosis usually occurs after 21 days of age. The infection spreads gradually from day 1 already, depending on species of Eimeria and their virulence. A typical progression of coccidiosis in broilers is shown in Figure 4.Typical development of a coccidia infection in relation to broiler feed phasesFigure 4: Typical development of a coccidia infection in relation to broiler feed phases

Coccidiosis control in poultry: Strategy guidelines

The intrinsic characteristics of coccidiosis makes this parasite unique and many times frustrating to control. Resistance to available coccidiostats makes this task even harder.  Good farm management, litter hygiene, and the use of control coccidiosis programs such as shuttle and rotation are functional measures to prevent clinical coccidiosis. Successful control strategies specifically recognize the importance of monitoring, use anticoccidial drugs wisely, and include vaccines where applicable.

Monitoring

The first step is to establish a strict monitoring program in all stages of production, including the feed mill. It is important to verify that therapeutics are included in the feed in an adequate form and quantity, and that the follow-up in the field takes place.

Field monitoring should be frequent and in line with the operation’s coccidiosis management program. Field monitoring is a complementary work that collates clinical, necropsy, and faeces findings to closely track the disease situation.

Coccidiosis control in poultry operations needs to include rigorous monitoringCoccidiosis control in poultry operations needs to include rigorous monitoring

Anticoccidial drugs

Since the middle of the 20th century, chemotherapeutic agents have offered the best way to control coccidia. However, unbridled use of anti-coccidial drugs and the emergence of the new resistant field strains of coccidia have made it increasingly challenging to control coccidiosis with commonly available coccidiostat drugs.

The coccidiostats have been classified in two groups: ionophores, molecules obtained from microbiological fermentation, and chemicals, synthetic compounds. The mode of action of ionophores is to interfere with the membrane ion exchange, killing the extracellular stages (sporozoites and or merozoites) as they expend energy to maintain the osmotic balance. Chemical compounds can have an anticoccidial effect even on extracellular and intracellular stages (Sumano López & Gutiérrez Olvera, 2005).

However, resistance development is limiting their effectiveness, and certain compounds cannot be used in older birds or in hot environments. Moreover, government regulations often include anti-coccidial drugs in bans on antibiotics use. This does not mean that these drugs are not crucial to controlling this disease, but it is important to use alternative tools: they help make a coccidiosis control program not only less dependent on anticoccidial drugs but also more robust.

Vaccines

There are two commercial kinds of coccidia vaccines; the first one uses natural strains. These Eimeria are selected from field outbreaks, show a medium pathogenicity, and allow for a controlled replication of a coccidia infection. The second kind of vaccines include attenuated strains; these are precocious strains and birds usually show low or no post-vaccinal reactions.

The management of coccidia vaccines is the principal challenge for using this tool to control coccidia. Special vaccination training is required at the hatchery, which then needs a follow-up on the farm. In the field, this follow-up and the alignment of all the protocols has proven challenging for many producers.

Managing coccidiosis in poultry: Next steps

The limitations chemotherapy and vaccines have led to a surge in the quest for effective  natural solutions. Recent research into plant-derived phytochemicals shows that these compounds have properties that make them an interesting tool against coccidiosis (cf. Cobaxin-Cárdenas, 2018). Knowledge, research, and technological developments are now ready to offer solutions that can be an effective part of coccidia control programs. These natural solutions create opportunities to make poultry production more sustainable by reducing dependency on harmful drugs.

References

Bafundo, K.W., L. Gomez, B. Lumpkins, G.F. Mathis, J.L. McNaughton, and I. Duerr. “Concurrent Use of Saponins and Live Coccidiosis Vaccines: The Influence of a Quillaja and Yucca Combination on Anticoccidial Effects and Performance Results of Coccidia-Vaccinated Broilers.” Poultry Science 100, no. 3 (2021): 100905. https://doi.org/10.1016/j.psj.2020.12.010.

Blake, Damer P., Jolene Knox, Ben Dehaeck, Ben Huntington, Thilak Rathinam, Venu Ravipati, Simeon Ayoade, et al. “Re-Calculating the Cost of Coccidiosis in Chickens.” Veterinary Research 51, no. 1 (September 14, 2020). https://doi.org/10.1186/s13567-020-00837-2.

Cobaxin-Cárdenas, Mayra E. “Natural Compounds as an Alternative to Control Farm Diseases: Avian Coccidiosis.” Farm Animals Diseases, Recent Omic Trends and New Strategies of Treatment, March 21, 2018. https://doi.org/10.5772/intechopen.72638.

Conway, Donal P., and M. Elizabeth McKenzie. Poultry Coccidiosis: Diagnostic and Testing Procedures. Ames, IA, IA: Blackwell Publishing, 2007.

McDougall, L. R., and W. M. Reid. “Coccidiosis.” Chapter. In Diseases of Poultry, edited by B. W. Calnek, H. W. Yoder, W. M. Reid, C. W. Beard, and H. J. Barnes. Ames, IA: Iowa State University Press, 1991.

Olabode, Victoria Bose, Dashe Yakubu Gunya, Umaru Mada Alsea, Tobias Peter Pwajok Choji, and Israel Joshua Barde. 2020. “Histopathological Lesions of Coccidiosis Natural Infestation in Chickens”. Asian Journal of Research in Animal and Veterinary Sciences 5 (2), 41-45. https://www.journalajravs.com/index.php/AJRAVS/article/view/30090.

Shivaramaiah, Chaitanya, John R. Barta, Xochitl Hernandez-Velasco, Guillermo Téllez, and Billy M. Hargis. “Coccidiosis: Recent Advancements in the Immunobiology of Eimeria Species, Preventive Measures, and the Importance of Vaccination as a Control Tool against These Apicomplexan Parasites.” Veterinary Medicine: Research and Reports 2014, no. 5 (April 28, 2014): 23–34. https://doi.org/10.2147/vmrr.s57839.

Sumano López, Héctor, and Gutiérrez Olvera Lilia. Farmacología Clínica En Aves Comerciales. México: UNAM, Departamento de Fisiología y Farmacología, 2005.