By Dr. Inge Heinzl, Editor, and Marisabel Caballero, Global Technical Manager Poultry, EW Nutrition

Careful management of the breeders is a must to get their best reproductive efficiency. In today’s hatching egg production, factors such as stress, inflammation, body weight, and altered mating behavior lead to decreased performance, meaning fewer hatchable eggs and, therefore, fewer day-old chicks per hen (Grandhaye, 2020). The use of antibiotics to increase performance in farm animals is no longer allowed in many countries, and, since it may lead to the development of resistance, it is also not recommended. So, also in breeders, alternatives are requested to maintain animal health, welfare, and a high level of performance. 

Optimal gut health is the cornerstone for breeder performance 

As the organ responsible for digestion of the incoming feed, the absorption of nutrients, and the defense of the organism against pathogens or toxins, a healthy gut is a pre-condition for optimal performance (Shini and Bryden, 2021). A healthy gut, according to Bailey (2018), has optimally developed gut tissues, a well-functioning gut immune system, and well-balanced gut microbiota. It shows efficient functionality in terms of digestion and absorption and protects the organism against harmful agents. 

The gut directly or indirectly provides the elements for egg production 

Efficient feed digestion and absorption of nutrients are essential for the breeder hen to obtain the “material” for maintenance, growth, and egg production. Gut health is crucial since dysbacteriosis and diarrhea, characteristics of gut health challenges, increase dirty eggs, creating favorable conditions for pathogens to enter the egg and infect the embryo. 

Egg yolks consist of water (70%), proteins (10%), and lipids (20%). The yolk lipids are lipoproteins rich in triglycerides, built up in the liver and transported to the ovary. Cholesterol carried via lipoproteins to the egg yolk is also built up there, thus showing the importance of the liver in egg production. The gut plays a crucial role in protecting the liver from damage, constituting a barrier against harmful pathogens and toxins, potentially passing into the bloodstream and reaching this vital organ.  

Phytomolecules support performance in different ways 

Phytomolecules, are an excellent tool to support gut health and animal performance. Phytomolecules are plant-derived secondary metabolites that exert insect-attracting or defensive functions in the plant. They are used in their natural but also nature-identical forms in humans and animals to exert their digestive, immune-modulating, antimicrobial effects. 

Phytomolecules support gut health by balancing the gut microbiome 

Diverse examples can be found in the scientific literature, where phytomolecules improve the gut microbiome, resulting in better performance of layer and breeder hens. This support happens in two ways: 

1. Promoting beneficial bacteria

   Rabelo-Ruiz and co-workers (2021), asserted that adding garlic and onion extracts to the diet of layers led to more eggs with a bigger size, accompanied by an increase in Lactococci in the ileum and Lactobacilli in the cecum. Another example is provided by Park et al. (2016). When supplementing the diet of layers with a fermented phytogenic feed additive, egg production and weight raised with increasing dosage of the additive, and a higher number of Lactobacilli could be observed in the cecum.  
   Phytomolecules can promote the growth of certain beneficial bacteria and therefore act like prebiotics. As these changes took place in the lower gut, they assumed an improved digestibility of the feed. 

2. Lowering pathogenic bacteria

   In the study by Park et al. (2016) and in an in vitro study by Ghazanfari et al. (2019), E. coli in the cecum was reduced.  

   According to Burt (2007b), several essential oils / phytomolecules, amongst them, carvacrol, thymol, eugenol, and cinnamaldehyde, are effective against pathogens such as Listeria, Salmonella, E. coli, Shigella, and Staphylococcus. The hydrophobic essential oils can partition the lipids of the cell membranes. The resulting permeability of the membrane enables the leakage of cell content.  

3. Changing virulence factors

   Another mode of action is the change of virulence factors. Carvacrol, e.g., is known to decrease the motility of Campylobacter jejuni (Van Alphen et al., 2012); oregano and thyme oil reduced the motility of E. coli by inhibiting the synthesis of flagellin (Burt, 2007a). Vidanarachchi et al. (2005) mentioned that the hydrophobicity of microbes increases when some plant extracts are present, affecting their virulence characteristics. Also, the inhibition of defense measures such as efflux pumps in Gram-negative bacteria has been researched (Savoia, 2012). 

Phytomolecules support gut health by improving digestion 

For many years, phytomolecules have been studied and known for their digestive characteristics. In poultry and other animals, they influence feed digestion in two main ways. 

1. Stimulating enzyme secretion

   Platel and Srinivasan (2004) described different spices promoting not only the salivary flow, gastric juice and bile secretion but also the stimulation of the activity of enzymes such as pancreatic lipase, amylase, and proteases in rats. Hashemipour et al. (2013) saw the same effect in broilers supplemented with carvacrol and thymol in the diet. Research has also concluded on a higher nutrient digestibility:  Hernandez et al. (2004) and Basmacioğlu Malayoğlu, 2010 noticed that supplementing plant extracts or essential oils improved apparent whole-tract and ileal digestibility of different nutrients.). 

2. Maintaining gut integrity and enlarging the digestion area

   An intact gut with a large area for digestion guarantees optimal utilization of nutrients. Different researchers found that adding plant extracts or essential oils (Khalaji et al., 2011; Ghazanfari et al., 2015; Chowdhury et al., 2018) promotes intestinal gut morphology, reflected in higher villi and deeper crypts, which might lead to higher nutrient absorption.

   Concerning gut integrity, thymol and carvacrol showed protecting effects and mitigated gut lesions in broilers challenged with C. perfringens (Du et al., 2016). Probably, the lower pathogenic pressure due to the antimicrobial activity of phytogenic substances leads to minor damage to the gut wall and, in the end, to better absorption of the nutrients.  

Phytomolecules mitigate the effects of stress 

Environmental stress in breeders may decrease performance: the heat-stress-induced disruption of the tight junctions often leads to higher gut permeability, poor nutrient absorption, and higher electrolyte and water secretion (Abdelli, 2021). Sahin et al. (2010) achieved a linear improvement in egg production in quails when applying two doses of green tea catechin.  

Cold-stressed layers also reacted positively to supplementation of oregano essential oil, improving egg production compared to a non-supplemented control (Migliorini, 2019). 

Positive influence of phytomolecules results in higher performance 

As described, phytomolecules improve gut health and support the animal in multiply ways, allowing better utilization of resources for growth and production. Literature provides many articles showing the promoting effects of these substances on the performance of layers or breeders, some of them summarized in Table 1.  

Table 1: Benefits of phytomolecules in layers and breeders 

In-feed and in-water phytomolecules-based products show efficacy 

Much of the research done with phytomolecules focuses on essential oils (with variable inclusions of the active compounds or on single plant extracts. EW Nutrition is a research-driven company proposing phytomolecule-based solutions for the animal production industry. These products combine selected, synergistically acting phytomolecules to achieve optimal results.   

EW Nutrition has tested the combined use of  

• a microencapsulated blend of phytomolecules (Activo) for the feed and designed to maintain a good gut-health status during the whole life-cycle of the breeders, and  

• Activo Liquid, a liquid combination of phytomolecules and organic acids, which is conveniently applied on the farm via the waterline.  

1. Trial documents phytomolecules positively influencing microflora 

A trial conducted at the University of Central Queensland (Australia) showed that phytomolecules enhance beneficial bacteria such as Lactobacilli and, on the other hand, repress harmful bacteria such as Clostridium perfringens.  

For the trial, caecal microbiota of layers was used. They were grown with and without Activo Liquid in vitro, and the changes in microbiota were monitored. 

Result: The in vitro study clearly shows that Activo Liquid increases the number of lactobacilli and decreases clostridia and Enterococcus sp.  

Figure 1: Shifting intestinal balance with phytomolecules 

2.Three field trials with Activo Liquid showed an increased laying rate in breeders

 Many operations started testing phytomolecules in a farm-application-based program to reaffirm the gut health-improving activity of phytomolecules in broiler breeder performance. Especially the flexibility of assisting animals through the water for drinking during stress periods makes phytomolecules an optimal tool to support gut health.   

Two broiler breeder farms in Thailand (TH1 and TH2) and one grandparent farm in India (IN) are good examples of the effectiveness of phytomolecules. On each farm, the birds were always divided into two groups. Besides the standard management, feed, and water, one group got 200 ml Activo Liquid per 1,000 L of water. The periods when the birds received Activo in the water differed: 

TH1 & TH2: 5 days per week, during weeks 24 – 32 

IN:  5 days per week, every third week  from weeks 18 to 24 and every fourth week from 28 to 36  

The trials lasted for 9 weeks (Thailand 1 and 2) and 30 weeks (India). 

The results are shown in figure 2. The animals supplemented with Activo Liquid showed an up to 4.4 % higher laying rate and up to three more hatchable eggs per hen housed. 

Figure 2+3: Results of three trials conducted In Asia concerning laying rate and hatchable eggs 

3. Customers tell about lower breeder mortality and more DOCs due to phytomolecules 

The benefits of a tailored phytomolecule program have been demonstrated in several broiler breeder operations worldwide. For example, a combination of the in-feed (Activo) and the in-water solution (Activo Liquid) was tested in the Middle East. For the study, 75,000 23-weeks-old broiler breeders were divided into groups: 4 houses with the program, and 6 houses served as control (standard feed and water). The program, tailored to customer needs, was designed as follows: 

AC+AL group:

• Activo 100 g/ton of feed during the whole trial (weeks 23-41) + 
• Activo Liquid 250 ml/1000 L water, four days per week, weeks 23-30.  

As a result, the peak and average laying rates were higher for the flocks with the program, and laying persistency was also higher. This allowed for a significant difference of 3 total and 3.5 hatching eggs/hen housed at week 41. In both cases, an increase equivalent to 5 % compared to the control group (figure 4) could be observed. 

Figure 4: Total eggs and hatching eggs per hen housed

As fertility and hatchability were similar for both groups, the 5 % increase in hatching eggs resulted in a 5 % higher number of day-old chicks per hen housed (figure 5).

Figure 5: Number of DOSs per hen housed 

It must be mentioned that during the trial period, at 28 weeks of age, an NDV outbreak was diagnosed on the farm, which negatively impacted the overall results. However, this impact was reduced in the groups receiving the phytomolecule-based products, which also was reflected in a lower mortality rate (figure 6). 

Figure 6: Cumulative mortality rate wk 41

4. Scientific trial shows that Activo can increase post-peak productivity in breeders 

When thinking about the use of phytomolecules, most broiler breeder operations would like to consider scientific trial results in this type of animal. For EW Nutrition, it is crucial to accurately evaluate every product that reaches a market. Thus several scientific trials with broiler breeders have been performed. For one of them, Hubbard breeders (JA57 females with 80 M77 males) were divided into 2 treatments, having 5 replicate pens for each. The experiment started after the peak production period, at 34 weeks of age, and ended at week 62. To make the trial fair, the production data of 6 (pre-experimental) weeks was used to allocate the pens for each treatment, resulting in two (statistically) similar groups. 

The control group was fed the standard mash diet. For the Activo group, 100g Activo/MT was added to the diet. 

With Activo, breeders kept their high productivity after the peak, while the control group showed a steady decline from breed target values. During the experiment, Activo supplemented birds produced 3.6 more eggs than control birds (P=0.06) while consuming a similar amount of feed. As a result, a lower feed consumption per egg produced was achieved (169.9 vs. 173.6 g/egg, respectively). 

As the dietary treatment did not influence hatchability, the 3.6 extra eggs resulted in 2.9 extra day-old chicks per hen during the post-peak period, showing a positive return. 

Phytomolecules as gut health and performance promoters– antibiotics can be reduced! 

With their gut health-promoting activity, phytomolecules support breeders to better utilize nutrients. They can be invested for maintenance and the production of hatchable eggs, obtaining good quality day-old chicks.  

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By Marisabel Caballero, Global Technical Manager Poultry, and Ivan Ilić, Global Manager Technical Product Applications, EW Nutrition

Modern large-scale feed mills operate extremely efficiently and have few variable costs that could be reduced to lower the total cost of the final feed (Stark, 2012). In light of worrying energy price hikes, feed producers, however, should reduce their electricity use per unit produced, to maintain profitability. Find out how optimizing the feed mill’s moisture management increases feed quality while decreasing the energy required to produce it.

Due to climatic challenges, variability in raw material quality, and technical constraints, it can be challenging for feed producers to stabilize the water content in compound feed across time, raw material batches or even different machinery.

Combined with high temperatures, high moisture in feed can favor the growth of molds. They spoil feed, depleting energy and nutrients and generating reactive oxygen species (ROS) that reduce feed palatability. Even worse, some molds release toxins harm animals’ health and performance. On the other hand, low moisture levels in feed has a negative impact on pellet durability, increasing fines, process loss, and energy consumption while decreasing pellet press yield (Moritz et al., 2002).

What does feed moisture management have to do with a feed mill’s electricity consumption?

Moisture from raw materias can be lost during storage and processing. Silo aeration and enviroment conditions can contribute to moisture loss when the grains are stored at higher than optimal moisture levels (Angelovič, 2018). During feed processing, the intense friction of grinding results in heat and moisture from the grains is lost as vapor. As an optimal level of moisture is critical to ensure production output and feed quality, it must be added back to the system and adequately managed to keep or increase final feed quality.

For pelleted feeds, managing moisture is a two-step process:

1. Adding moisture in the mixer. This ensures that the mash feed is enters the conditioning process at the right moisture level, facilitating the penetration of steam and increasing the efficiency of the process.
2. Managing steam during conditioning. Steam added to the conditioner must be dry (meaning saturated with water droplets in suspension), and when this dry steam contacts the feed, it condenses and adds moisture.

However, simply adding water into the mixer does not give optimal results: Pure water does not completely bind to the feed; it mostly “sits on top” of the feed surface, increasing its water activity, and thus increasing the danger of microbial growth. Plus, a high proportion of pure water evaporates again when the feed is cooled.

Surfactants improve moisture retention

Surfactants change the way water behaves: by reducing the surface tension of water, they enable the feed particles to absorb the water and ensure that it is evenly distributed throughout the feed.

Improved moisture retention can:

• facilitate the starch gelatinization during conditioning (important making the pellet more durable and the feed more digestible),
• minimize feed shrinkage,
• reduce friction and hence the energy required for the pellet die (improving milling efficiency), and
• curb microbial growth by reducing water activity.

SURF•ACE: Improve throughput and reduce energy requirements

While surfactants contribute to mold control, feed producers also require the help of organic acids such as propionic acid (cf. Smith et al., 1983). The objectives are to optimize the moisture content in feed and to reduce its mold contamination. EW Nutrition’s SURF•ACE^TM feed mill processing aid combines organic acids and surfactants to achieve the objective of adding moisture without risking either the significant loss of moisture during cooling or the development of mold.

The effect of adding SURF•ACE to diets with different levels of fat was evaluated at more than 40 feed mills, with production capacities ranging from 5 to 20 tons per hour. SURF•ACE is added to water sprayed during mixing. This hydrating solution lubricates the mash feed, improves steam penetration and starch gelatinization, and reduces friction in the pellet dies. The results show that, relative to pure water, the addition of SURF•ACE increases press throughout (t/h) by between 5 and 25 %.

Trial results: SURF•ACE increases press yields while lowering energy consumption

• For a trial at a Turkish beef and poultry feed mill, the same feed was run through the pelletizer in two batches, one with a 1 % water and one with 1% water mixed with 200 g of SURF•ACE per ton of feed. Adding SURF•ACE resulted in higher pellet output (6% for beef; 9% for poutry) and reduced energy consumption (13% for both beef and poultry):

• In Poland, another trial conducted at a commercial feed mill found that when SURF•ACE was added to 1% mixer-moisture, this lead to a 28.6 % higher feed throughput in the pellet press, 23 % lower energy consumption per unit produced during the pelleting process, and a nearly 1 %-point higher moisture content in finished feed. This resulted in higher profitability: based on the costs in Poland at the time of the trial, an ROI of 2.4:1 was achieved.

• A recent trial at an Indian feed mill evaluated the difference between adding 1% moisture to produce crumble feed (control group) and upgrading the water with 200 g of SURF•ACE per ton. The addition of SURF•ACE reduced power consumption by 6% and improved throughput by 18%.

Feed mills must deal with rising energy costs head-on

Operating in a tight margin environment, feed mills always need to prioritize efficiency. The advantages of using SURF•ACE feed mill processing aid are clear: reduced energy consumption, better pellet quality, fewer fines, better PDI, moisture optimization, lower maintenance costs, and higher productivity (throughput). During times of increasingly high ingredient and energy costs, it is even more important to utilize savings opportunities at every production stage. Thanks to its dual surfactant and preservative effects, SURF•ACE enables feed mills to improve feed quality and increase throughput while lowering electricity use.

References

Angelovič, Marek, Koloman Krištof, Ján Jobbágy, Pavol Findura, and Milan Križan. “The effect of conditions and storage time on course of moisture and temperature of maize grains.” BIO Web Conferences 10 (2018): 02001. https://doi.org/10.1051/bioconf/20181002001

Moritz, J. S., K. J. Wilson, K. R. Cramer, R. S. Beyer, L. J. McKinney, W. B. Cavalcanti, and X. Mo. “Effect of Formulation Density, Moisture, and Surfactant on Feed Manufacturing, Pellet Quality, and Broiler Performance.” Journal of Applied Poultry Research 11, no. 2 (2002): 155–63. https://doi.org/10.1093/japr/11.2.155.

Smith, Philip A., Talmadge S. Nelson, Linda K. Kirby, Zelpha B. Johnson, and Joseph N. Beasley. “Influence of Temperature, Moisture, and Propionic Acid on Mold Growth and Toxin Production on Corn.” Poultry Science 62, no. 3 (1983): 419–23. https://doi.org/10.3382/ps.0620419.

Stark, Charles. “Feed manufacturing to lower feed cost”. Presentation at Allen D. Leman Swine Conference, Volume 39, 2012. https://conservancy.umn.edu/bitstream/handle/11299/139624/Stark.pdf?sequence=1

By Technical Team, EW Nutrition

A variety of stressors simultaneously occur at weaning, making this probably the most challenging period in pig production. During weaning, we commonly see altered gut development and gut microbiome, which increases piglets’ vulnerability to diseases. The most classic clinical symptom resulting from these stressors is the occurrence of post-weaning diarrhea. It is a sign that something went wrong, and piglet development and overall performance may be compromised (Guevarra et al. 2019).

Besides weaning, an unavoidable practice in pig production, the swine industry has been facing other changes. Among them, the increased pressure to reduce the use of antimicrobials stands out. Antimicrobials are often associated with improved piglet performance and health. Their usage has been reduced worldwide, however, due to the threat of antimicrobial resistance that affects not just animal health but also human health (Cardinal et al., 2019).

Reduce antimicrobials and post-weaning diarrhea: can piglet nutrition achieve both?

With these drastic changes for the piglets and the global swine industry, producers must find solutions to keep their farms profitable — especially from a nutritional perspective. Our last article presented two feed additives that can be part of an antibiotic-free concept for post-weaning piglets. This article will highlight a few essential nutritional strategies that swine producers and nutritionists must consider when formulating post-weaning feed without or with reduced amounts of antimicrobials.

What makes weaning so stressful for piglets?

Producers, nutritionists, and veterinarians all agree that weaning is a tough time for piglets (Yu et al., 2019) and, therefore, a challenge to all those involved in the pig production chain. Although there is a global trend towards increasing weaning age, generally speaking, animals are still immature when going through the weaning process. They face several physiological, nutritional, and environmental changes (figure 1).

Figure 1. Factors associated with weaning can compromise piglet well-being and performance

Most of these changes become “stressors” that trigger a cascade of reactions affecting the balance and morphology of the intestinal microbiome (figure 2). The outcome is a decrease in the piglets’ well-being and, in most cases, performance. We need to clearly understand how these stressors affect pigs to develop effective strategies against post-weaning growth impairments, especially when no antimicrobials are allowed.

Figure 2. Schematic diagram illustrating the effects of stress in weaned piglets (adapted from Jayaraman and Nyachoti, 2017)

Weaning support starts before weaning

The use of creep feed has been evaluated and even criticized for many years. Some operations are still reluctant to use such a feed due to its high cost and amount of labor on the farm, with manually providing feed and cleaning feeding trays. In addition, some questions have been raised regarding the ideal composition of the creep feed – how much complexity should we add to this special diet?

Therefore, the benefits of creep feed are under re-evaluation, not only considering piglet physiology per se, but also feed characteristics and different feeding programs. Recent studies have questioned highly complex creep feed formulations. Creep feed is being called “transition feed” (Molist, 2021) – i.e., that meal which is complementary to sows’ milk and not a replicate of it, helping piglets during the period of changing its main source of nutrients. We must, therefore, look at it as a way of making piglets familiar with solid feed, as highlighted by Mike Tokach during the 2020 KSU Swine Day. Dr. Tokach also mentioned that the presence of feeders in the lactation pen could stimulate the exploratory behaviors of the piglets. Combined, these practices can lead to a higher feed intake and performance during the nursery phase.

Towards a pragmatic stance on creep feed

Heo et al. (2018) evaluated three different creep feed types: a highly digestible creep feed, weaning feed as creep feed, and sow feed as creep feed until weaning. Piglets receiving the highly digestible creep had higher feed intake during the second to the last week pre-weaning (14 to 21 days of age) and higher ADG during the last week pre-weaning (21 to 28 days of age). This resulted in a trend for higher weaning weight. However, these benefits did not persist after weaning when all piglets received the weaning feed.

Guevarra et al. (2019) also suggested that the abrupt transition in piglet nutrition to a more complex nutrient source can influence shifts in the gut microbiota, impacting the absorptive capacity of the small intestine. Yang et al. (2016) evaluated 40 piglets from eight litters during the first week after weaning. They found that the change in diet during weaning reduced the proliferation of intestinal epithelial cells. This indicates that this period affects cellular macromolecule organization and localization, in addition to energy and protein metabolism. These results suggest that “similarity” in feed pre- and post-weaning may contribute more to the continuity of nutrient intake post-weaning than a highly complex-nutrient dense creep feed.

Nutritional strategies without antibiotics: focus on pig physiology

As mentioned, it is crucial to avoid a drastic drop in feed/nutrient intake after weaning compared to pre-weaning levels. In a classic study, Pluske et al. (1996) showed the importance of high intake levels on villus weight (used as a reference for gut health, cf. graph 1). Although not desirable, the reduction should be considered “normal” behavior.

Imagine these recently weaned piglets, facing all these stressors, having to figure out within this new group of peers when it is time to eat, where to find food, why water and food now come from two distinct sources… Therefore, management, feeding, water quality, and other aspects play important roles in post-weaning feed intake (figure 3).

Graph 1. Villus height following different levels of feed intake (M = maintenance) post-weaning (a.b.c bars with unlike superscript letters are different at P<0.05). (From Pluske et al., 1996.)

From a nutritional perspective, piglets at weaning experience a transition from milk (a high-fat, low-carbohydrate liquid) to a plant-based diet (a solid, low-fat, and high-carbohydrate diet) (Guevarra et al., 2019). Even when previously introduced to solid feed, it is still difficult for their enzymatic system to cope with grains and beans.

One of the consequences of the lower digestibility capacity is an increase of undigested nutrients. Harmful bacteria thrive and cause diarrhea, reducing even further an already compromised feed intake. This cycle must be broken with the support of formulations based on piglet physiology.

Post-weaning feed must support digestion and nutrient absorption, including the largest possible share possible of high-quality, digestible ingredients, with low anti-nutritional factors. High-performing feed also integrates functional amino acids, functional carbohydrates, and additives to support the intestinal mucosa and gut microbiome.

Figure 3. Supporting piglets with effective solutions

Crude protein – more of the same?

Levels of crude protein in piglet feed have been in the spotlight for quite some time. The topic can be very controversial where the exact percentage of crude protein in the final feed is concerned. Some nutritionists pragmatically recommend maximal levels of 20% in the weaner feed. Others go a bit lower, with some formulations reaching 17 to 18% total crude protein. Levels above 20% will incur high costs and may accentuate the growth of pathogenic bacteria due to a higher amount of undigested protein in the distal part of the small intestine (figure 4).

Figure 4. The dynamics of crude protein levels in piglet feed

What is not open for discussion, however, is the quality of the protein used, in terms of:

• digestibility,
• the total amount of anti-nutritional factors, and
• the correct supply of essential and non-essential amino acids (particularly lysine, methionine, threonine, tryptophane, isoleucine and valine).

The critical role of digestibility

High-digestibility ingredients for piglets need to deliver minimum 85% digestibility. In most cases, to reach high biological values (correlating to high digestibility), these ingredients typically undergo different processing steps, including heat, physical, and chemical treatments. Animal by-products (such as hydrolyzed mucosa, fish meal, spray-dried plasma) and processed vegetable sources (soy protein concentrate, extruded grains, potato protein) can be used in high amounts during this phase. They will notably reduce the total amount of undigested protein reaching the distal part of the intestine, with 2 main benefits:

• Less substrate for pathogenic bacteria proliferation (and therefore lower incidence of diarrhea)
• Lower nitrogen excretion to the environment

It is common knowledge that certain storage proteins from soybean meal (for instance, glycinin and B-conglycinin) can cause damage to piglets’ intestinal morphology and trigger the activation of the immune system. However, it is normal practice to introduce this ingredient to piglets around weaning so that the animals can develop a certain level of tolerance to such compounds (Tokach et al., 2003). In Europe, where most diets are wheat-barley based, soybean meal is included in levels varying from 3 to 9% in the first 2 diets, with gradual increases during the nursery phase.

Amino acids and protein: manage the balance

When the supply and balance between essential and non-essential amino acids is concerned, reducing total crude protein brings indeed complexity to the formulations. The concept of ideal amino acid should be expanded, ideally, to all 9 essential amino acids (lysine, methionine, tryptophan, threonine, valine, isoleucine, leucine, histidine, and phenylalanine). In most cases, formulations go up to the 5^th or 6^th limiting amino acid. Lawor et al. (2020) suggest 2 practical approaches to avoid deficiencies when formulating low-protein piglet feed:

• Maintain a maximum total lysine to crude protein ratio in the diet of 7.1 to 7.4%
• Do not exceed the SID lysine to crude protein ratio of 6.4%

Some conditionally essential amino acids (e.g. arginine, proline, and glutamine) also play critical roles in diets with reduced crude protein levels. Glutamine is especially interesting. When supplemented in the feed, it can be used as a source of energy by the intestinal epithelium and, therefore, prevent atrophy and support nutrient absorption, resulting in better growth post-weaning (Hanczakowska and Niwińska, 2013; Watford et al., 2015)

The importance of the buffer capacity of the feed – supporting the enzymatic system

Given the move towards antibiotic reduction, this topic is more relevant than ever to nutritionists worldwide. The acid-binding capacity (also known as buffering capacity) of the feed directly affects the capacity of the stomach to digest protein. Hence, buffer capacity is of utmost importance in antimicrobial-free diets as it influences the growth of pathogenic bacteria (Lawlor et al., 2005).

In short, the acid-binding capacity is the resistance of an ingredient or complete feed to pH change. For piglet feed/feed ingredients, it is normally measured by the acid-binding capacity at pH4 (ABC-4). A higher ABC-4 equates to a higher buffering capacity. Feed with a high ABC-4 would require large amounts of gastric acid for the pH of the stomach to reach 4 and below. As the post-weaned piglet has limitations on producing and secreting acid, the stomach pH would stay high and, thus, less favorable for protein digestion.

The recommendation is to have a complete feed based on single ingredients with low ABC-4 values and to use additives that further reduce the ABC-4 value (such as organic acids). According to Molist (2020), post-weaning feed must have an ABC-4 that is lower than 250-300 meq/kg.

Talking about fiber

Dietary fibers are also known for regulating intestinal health in both humans and animals. Chen et al. (2020), for example, examined the effects of dietary soluble fibers (inulin) and insoluble fibers (lignocellulose) in weaned piglet diets for four weeks. Results showed that combining those fibers can positively influence nutrient digestibility, gut microbiota composition, intestinal barrier functions, and growth performance (table 1 ).

Table 1. Effects of dietary fiber supplementation on piglet growth performance (adapted from Chen et al., 2020)

How to reduce antimicrobials? Understand the roles of piglet physiology and nutrition

Swine producers might think that “How can I reduce antimicrobial use on my farm?” and “How can I improve the performance of piglets at weaning?” are two separate questions. However, that is not always the case. Answers based on a deep understanding of physiology and nutrition dynamics help piglets overcome the challenges encountered during weaning – and, thus, lessen the need for antimicrobial interventions.

In this article, we have explored the basic principles that are the basis for ensuring the performance and health of the post-weaning piglet. Although we do not have a singular solution for eliminating antimicrobials on our pig farms, we can count on a group of robust and integrated nutritional strategies. By integrating factors ranging from management to feed additives, these solutions can improve piglet health and performance throughout their lives.

To know more about Gut health products click here.

Piglet weaning is a critical period. When not properly managed, it leads to decreased performance, diarrhea, and sometimes mortality. 

The six areas of intervention in our infographic will help pig producers manage these stressors, avoid diarrhea, and maintain piglet health and performance. 

By Technical Team, EW Nutrition

A storm has been brewing.

Even before the invasion of Ukraine in late February, global growth was expected to trend significantly downward, from 5.5-5.9% in 2021 to 4.1-4.4% in 2022 and 3.2% in 2023. The causes are similar across industries:

• rising inflation around the world
• supply chain issues stretching long into the foreseeable future, including exponentially higher freight costs
• pandemic restrictions and long-lasting effects
• rising raw material prices

In early 2022, this “perfect storm” quickly stifled the moderate optimism of Q4 2021. Of course, the worst was yet to come.

What causes sustained price increases?

With the ongoing crisis in Eastern Europe, economic perspectives are tilting down to a new level of uncertainty. The new variables now thrown into the mix are crude oil and natural gas prices, as well as added concerns over other raw materials coming out of Russia and Ukraine.

Source: tradingeconomics.com, March 2022

Russia accounts for 25% of the global natural gas market and 11% of the crude oil market. It is also the largest wheat exporter (China and India are still the largest producers, but Russia exports appreciably more). Together with Ukraine, also a powerhouse of agricultural exports, the two now enemies account for 29% of international annual wheat sales.

Source: ING, March 2022

Wheat prices were already nearly double the five-year average shortly before the invasion; after February 24, they rose by another 30%. Today we are at a staggering 53% increase in wheat prices in just the last few months. We are at a 14-year peak. And the countries that import the most from Russia and Ukraine (such as Egypt or Indonesia) will bear the brunt of this crisis.

Together, Russia and Ukraine’s exports account for 12% of the world’s traded calories. The two countries account for almost 30 percent of global wheat exports, almost 20 percent of corn exports, and more than 80 percent of the world supply of sunflower oil. However, the compounded effect of embargo and devastation in the two countries will surely exert tremendous influence on the global economic outlook for years to come.

What are the perspectives?

Agriculture was already hurting before February 24^th. Poor harvests caused by extreme weather conditions, continued losses along the production chain, supply chain issues, and abnormal pandemic buying patterns combined to sink global wheat stocks one third lower than the five-year average. Reserves, in other words, are low – and will be significantly lower.

We need to be realistic about the coming months and years. Corn (where Ukraine accounts for 13% of global exports) and wheat will be severely hit by the war and its aftermath. This will compound all the pre-existing factors (transportation costs, supply chain slowdown, continuing weather disruptions, energy costs), none of which will trend down. Fertilizer prices have also gone up exponentially, and Russia – the largest exporter – has banned fertilizer exports at the beginning of March. The effects will be ultimately reflected in the cost of raw materials.

Ukraine and Russia have all but banned grains exports – either for security reasons or to protect internal needs. On top of this, the last harvests collected in Ukraine are now sitting in bins where ventilation and temperature controls have been affected by power cuts.

Source: World Bank, March 2022

At the end of February, World Bank data already showed upward movement for nearly all categories; whatever was not trending up at that time is catching up fast. The last time things looked like this, experts warn, was in 2008-2009 – and social unrest followed around the world, to serious global consequences.

However, the perspective is not catastrophic and there is room to conserve profitability. The essential is to intervene with fast, targeted action that favors smart optimization, localization, and long-term planning.

What can feed producers do?

 Most feed producers will be caught in the middle of all rising costs, from raw materials to transport and energy. Where, then, can they look for shelter when the storm hits?

Optimize feed costs without losing performance

One of the first things feed producers will focus on will be cutting down feed costs. At this point, it is essential that this basic optimization does not impact animal health and performance. Here is what should be kept in mind.

Preserve feed material and feed quality

Whatever raw materials you choose to use, minimizing losses and maintaining quality should be the first step. Losses caused by storage are often the easiest to mitigate.

Quick intervention #1: Use mold inhibitors and mitigate the impact of mycotoxins

Compensate for lost nutrients (protein content, digestibility)

Freight costs will continue to cause pressure on transported raw materials, driving producers to local/regional options. When you replace one feed ingredient with a cheaper one, the first effects will be on the active principle and on the digestibility of the feed. Often something you are taking out of the diet cannot be replaced 1:1.

Quick intervention #2: Maximize the use of enzymes to ensure high feed digestibility; for poultry, pigments can replace corn-derived coloration (to control color variability)

Compensate for stress caused by diet changes

Adjusting the feed composition doesn’t only have effects on paper.

Even if you choose the best replacements, adjust the balance, compensate for loss of digestibility and optimize everything in every possible way, one thing remains:

The animal receives a new diet.

New diets are textbook stressors. But sometimes the nutritionist or the producer is so stressed that it is easy to overlook the stress placed inside the animal. Since animal efficiency is key for productivity, it is essential that the effects of diet stress are mitigated for the animal.

Quick intervention #3: Precautionary use of gut-health mitigating additives; also consider palatable feed materials and taste enhancers

Optimize production costs without losing quality

To optimize costs on the production floor, there are three essential areas where feed producers can act:

• Saving on energy costs and reducing the carbon footprint
• Reducing losses on the production floor
• Increasing throughput without increasing manpower

To answer these challenges, there are solutions that can operate individually. More importantly in such times, there are products that can impact all three areas without negatively influencing the quality of output. One such solution, for instance, can decrease energy costs, increase throughput and pellet quality, and reduce fines.

Quick intervention #4: Choose a solution that satisfies 3/3 of your issues

Conclusion

Climate change will continue to wreak havoc on the predictability of harvests. Freight costs are projected to keep rising. And the costs of war and (hopefully) reconstruction will take a toll on the cost of living and cost of doing business around the world, for years to come.

In the storm that has already started, it is unwise to take shelter for a while and hope for good weather soon. Cutting down on ingredients here and additives there won’t keep profitability high in the long run. Feed producers must look at all aspects – from feed storage and composition to process improvement – and consider holistic measures that protect animals and profitability at the same time.

Poultry producers worldwide use natural carotenoids in feed formulations for laying hens and pigmented broilers. With European Union regulation restricting the use of apoester to 5 ppm in animal feed, it is more relevant than ever for poultry producers that safe, natural alternatives exist. Regulatory limits for natural xanthophylls, in contrast, are set at up to 80 ppm in complete feed.  

At EW Nutrition, natural xanthophyll production is a specialized and standardized process that includes quality assurance at all stages, from planting to harvesting, extraction, and saponification. The outcome is uniform and very stable products that deliver consistent, reliable results.   

How to choose and handle pigmentation products for maximum performance? 

• Choose a trusted pigment brand with verifiable quality controls and carotenoid handling expertise 
• Use commercially available products in their original, unopened bags 
• Use fresh products that are within their shelf-life period 
• Suspend products that do not fulfill pigmentation levels after opening (e.g., a level that is one third or more below the supplier specification indicates a damaged product) 
• Store products in closed and dark bags with little exposure to oxygen during storage 

EW Nutrition’s Colortek Yellow B pigment for poultry contains ≥ 100 g/kg of natural yellow xanthophylls extracted from the marigold flower (Tagetes erecta spp.). It achieves consistent, uniform, and high-quality coloration for egg yolk and broiler skin, as attested by independent certifications FAMI QS, ISO 14000, and ISO 9001.  

A trial was designed to compare the stability of natural Colortek Yellow B and a synthetic apoester product (Carophyll Yellow, DSM [Batch L 1954]) in a premix under challenge conditions (high level of choline chloride). As shown in Figure 1, Colortek Yellow B outperformed the apoester, offering superior stability. 

Figure 1. Stability in vitamin mineral premix (12.5% choline chloride, closed bag, 30°C, 75% RH) 

These results underscore that Colortek Yellow B offers the stability poultry producers require for a successful pigmentation program. As poultry producers adopt natural carotenoid alternatives, they can be assured that specialized and standardized production processes and strict quality controls guarantee these products’ reliable performance. 

Salmonellosis is a zoonosis, meaning that it can be easily transferred from animals to humans. The transfer can occur via different routes:

• Direct contact with an infected animal
• Handling or consuming contaminated animal products such as eggs or raw meat from pigs, turkeys, and chicken
• Contact with infected vectors (insects or pets) or contaminated equipment

Frozen or raw chicken products, as well as the eggs of backyard hens, are the most frequent causes of animal-mediated Salmonella infections in humans. The following graphic shows a clear relationship between the occurrence of Salmonella in layer flocks and the event of disease in humans:

The impact of Salmonella on poultry depends on the bird’s age

Within the poultry flock, there are two ways of spreading: the fecal-oral way (horizontal infection) or the infection of the progeny in the egg (vertical infection). The effects of the disease depend on the age of the birds: the younger the animals, the more severe the impact.

If the brood eggs already carry salmonellae, the hatchability dwindles. During their first month of life, infected chicks show ruffled downs and higher temperatures. Diarrhea leads to fluid losses and frequently to the chicks’ death.

Adult animals usually do not die from Salmonellosis; often, the infection remains unnoticed. During a substantial acute salmonella outbreak, the animals show weakness and diarrhea. They lose weight, resulting in decreased egg production in layers and worse growth performance in broilers. The birds need more water to compensate for the fluid losses, and their crowns and jowls appear pale.

Salmonella protects itself through an intelligent infection style

Salmonellae have developed a clever way to protect themselves. After they arrive in the gut, they attach to the epithelial cells and form small molecular “syringes” to inject divers substances into the gut cells (Type-3-injection system). These signaling substances make the gut cells bulge their membranes and enclose the bacterium. Finally, the manipulated gut cell absorbs the Salmonella, the host “allows” the bacterium to enter, and it can proliferate in the gut cells (Fischer, 2018).

When an antibiotic is attacking the bacterium, Salmonellae stop their cell division. Since many antibiotics are only effective against bacteria during cell division and growth, Salmonellae survive the attack by staying as dormant variants or persisters until the treatment stops (Fischer, 2018).

Salmonellae – a big “family”

The genus of Salmonella consists of more than 2600 serovars (Ranieri et al., 2015), of which less than 100 are relevant for humans (CDC, 2020). More than 1500 serovars belong to the Salmonella enterica subspecies that colonize the intestinal tract of warm-blooded animals. These serovars are responsible for 99 % of salmonella infections (Mendes Maciel et al., 2017). The main serovars relevant for poultry are S. Gallinarum and S. Pullorum, but also S. Enteritidis, Typhimurium, and in recent years, S. Kentucky, S. Heidelberg, S. Livingstone, and S. Mbandaka (Guillén et al., 2020).

The zoonosis Salmonellosis must be controlled

Several Salmonella serovars are critical for animals and humans. Since more than 91,000 salmonellosis cases are reported for Europe and more than 1.35 million for the USA every year (EFSA, 2022; FDA, 2020), their spread must be prevented by all means. Governments have enacted some laws to curtail this disease. The EU, for example, implemented extended control programs for zoonotic diseases, with Salmonella set as a priority. These programs include the provision of scientific advice, targets for reducing Salmonella in poultry flocks, and restrictions on the trade of products from infected flocks.

For farmers and vets, this means the obligation to notify the occurrence of the disease to the authorities. Depending on the country, it also entails compulsory vaccination and the documentation of hygienic measures. In the EU, due to the risk of developing resistances, the EFSA recommends limiting the use of antimicrobials to individual cases, e.g., to prevent inordinate suffering of animals.

Prevention of Salmonella infection is the key

The best strategy for salmonella control is prevention based on three key points (Visscher, 2014):

• Preventing the introduction of Salmonella into the farm/flock through effective hygiene measures
• Preventing the spread of the pathogens within a flock/farm
• Prophylactic measures to recover immune resistance of the animals against Salmonella infection

For this purpose, the following steps are requested/recommended:

1.    Keeping the litter dry

The use of well-absorptive material such as wood shavings, straw pellets, or straw granulates and regular removal of the used litter is recommended. The animals must be controlled for diarrhea to avoid wet droppings. The water supply must be adequate; an excessive water supply wets the litter.

2.    Providing a clean environment

To keep the poultry house clean, broken eggs and dead animals (potential sources of infection) must be removed. In general, the houses should be cleaned and disinfected before every restocking.

Clean feed and water are essential; therefore, feed should not be stored outside but be kept dry and protected from pests and rodents. The feeding of the animals should take place inside to avoid contamination by wild birds. Concerning the water for drinking, the flow rate must be high enough to provide the birds with sufficient water but not too high that the floor gets wet. The troughs must be clean from droppings.

3.    Limiting contacts

To limit the spread of Salmonella, only a restricted number of persons can have access to the flocks. They must wear clothes, and instruments should be exclusively used for the respective poultry house.

Knowing the optimal growth conditions for Salmonella facilitates control

Salmonellae are a genus in the family of Enterobacteriaceae. They are gram-negative, rod-shaped (size: approx. 2 µm), glucose-fermenting facultative anaerobes that are motile due to peritrichous flagella. Since Salmonellae do not form spores, they can be easily destroyed by heating them to 60°C for 15-20 min (Forsythe, 2001), especially in food/feed with higher water content.

For the storage of food, Bell and Kyriakis (2002) found that most serovars of Salmonella will not grow at temperatures lower than 7°C and a pH lower than 4.5. Wessels et al. (2021) showed optimal growth conditions for Salmonella: temperatures between 5 and 46°C (optimum 38°C), a water activity of 0.94-0.99, and a pH of 3.8-9.5.

A high fat content in the feed or food increases the likelihood of infection with Salmonella because the fat protects the bacteria during the passage through the stomach. Doses of 10 to 100 Salmonella cells can already pose a severe risk (University of Georgia, 2015).

Natural alternatives to antibiotics: effective Salmonella control?

To reduce the incidence of Salmonella while simultaneously lowering the use of antibiotics in animal production, there are different possibilities. On the one hand, veterinary medicine offers vaccines. On the other hand, the feed industry provides additives that strengthen the immune system, improve gut health, or support the animals in another manner. Other than pro- and prebiotics, the main active ingredient categories for such additives are organic acids and phy­tomolecules.

Organic acids worsen the conditions for Salmonella

Already in ancient Egypt, the method of fermentation and the generated acids have been used for the conservation of food (Ohmomo et al., 2002). Nowadays, it is a standard tool to protect feed  (silage) and food from spoilage. Also for animals, organic acids added to the feed or the water have proven helpful against pathogens. These modes of action can be combined against Salmonella: reducing the pathogen load in the feed to limit the intake of bacteria and fighting against these pathogens in the animal.

Organic acids reduce Salmonella in feed materials

In general, the antimicrobial activity of organic acids in feed is based on lowering the pH (Pearlin et al., 2019). pH-sensitive bacteria such as Salmonella minimize their proliferation at a pH <5. Additionally, the organic acids attack bacteria directly. The acid’s undissociated and more lipophilic form penetrates the bacterial cell membrane. At the neutral pH within the cell, the acid dissociates, releases protons, and lowers the pH, leading to the impediment of metabolic processes in the cell. The cell spends a lot of energy trying to get the pH back to neutral (Mroz et al., 2006). Additionally, the anions become toxic for the cell metabolites and disrupt the membrane (Russel, 1992).

What do organic acids do in the bird?

According to Hernández and co-workers (2006) and Thompson and Hinton (1997), the addition of organic acids to the feed does not change the pH in the various digestive tract segments. Still, literature shows a clear reduction of Salmonella in the gut or litter when using propionic or/and formic acid (McHan and Emmett, 1992; Hinton and Linton, 1988; Humphrey & Lanning, 1988). A likely mode of action is described by Van Immerseel et al. (2004). He asserts that SCFAs such as propionic and formic acid as well as MCFAs can inhibit Salmonella’s penetration of the intestinal epithelium and, therefore, can control these invasive phenotypes of Salmonella (S. Typhimurium and S. Enteritidis).

Different acids show different efficacy

Depending on the acid, the efficacy against Salmonella varies (see figure 3). Formic acid shows the highest effect, followed by fumaric acid. Then, lactic, butyric, and citric acid follow, showing lower efficacy.

Trials prove the efficacy of organic acids

An in-vitro trial was conducted at a commercial research facility in the US to test the efficacy of Acidomix AFL, a liquid mixture of propionic and formic acid, against Salmonella. The bacterial strain used in these studies was nalidixic acid-resistant Salmonella typhimurium. The bacteria were maintained in broth cultures of tryptic soy broth.

They were added to 5 g of dry feed in a 50 ml tube to a final concentration of 40,000 CFU/g. Next, Acidomix AFL was added to the desired inclusion rate, and the samples were incubated at room temperature. After 18 to 72 hours of incubation, viable bacteria were counted using the plate count method.

Results: As shown in figure 4, the trial found that at an inclusion rate of 2.0 %, Salmonella inhibition was nearly 100 %. Already at a 0.4 % inclusion rate, Salmonella could be reduced by 45-60 %, showing a clear dose dependency.

Phytomolecules combat Salmonella through complex modes of action

Plants produce phytogenic substances to protect themselves from molds, yeasts, and bacteria, among others. After several purification steps, these phy­tomolecules can be used to fight Salmonella in poultry. They work through different modes of action, from attacking the cell wall (terpenoids and phenols) to influencing the genetic material of the pathogenic cells or changing the whole morphology of the cell.

Due to the different modes of action, it was long thought that there would be no resistance development. Still, Khan et al. (2009) found some microorganisms such as multidrug-resistant E. coli, Klebsiella pneumoniae, S. aureus, Enterococcus faecalis, Pseudomonas aeruginosa, and Salmonella typhimurium can show a certain – perhaps natural – resistance to some components of herbal medicines.

Gram-negative bacteria such as Salmonella are usually less attackable by phytomolecules because the cell wall only allows small hydrophilic solutes to pass; however, phy­tomolecules are hydrophobic. However, mixing the phytomolecules with an emulsifier facilitates the invasion into the cell. Their efficacy depends on their chemical composition. It is also decisive if single substances or blends (possible positive or negative synergies) are used.

The best-clarified mode of action is the one of thymol and carvacrol, the major components of the oils of thyme and oregano. They can get into the bacterial membrane and disrupt its integrity. The permeability of the cell membrane for ions and other small molecules such as ATP increases, decreasing the electrochemical gradient above the cell membrane and the loss of energy equivalents.

Trials show the efficacy of phy­tomolecules against Salmonella

Two different phytogenic compositions were tested for their efficacy against Salmonella.

Trial 1: Blend of phy­tomolecules and organic acids shows best results in an in-vitro assay

To evaluate its potential as a tool for antibiotic reduction, a trial was conducted to test the antimicrobial properties of Activo Liquid, a mixture of selected phy­tomolecules and an organic acid designed for application in water. The laboratory test was carried out at the Veterinary Diagnosis Department of Kasetsart University in Thailand. Standardized suspensions [1×10⁴ CFU/ml] of three poultry-relevant Salmonella strains were incubated in LB medium, either without or with Activo Liquid. The tests were run at concentrations of 0.05%; 0.1%; 0.2% and 0.4%. After incubation at 37°C for 6-7 hours, serial dilutions of the cell suspensions were transferred onto LB agar plates and incubated for 18-22h at 37°C. Subsequently, colonies (CFU/ml) were determined.

Results: Activo Liquid was found to be growth-inhibiting to all Salmonella strains from a concentration of 0.1% onwards. At 0.2%, Activo Liquid already exhibited bactericidal efficacy against all tested Salmonella isolates, which was confirmed at a concentration of 0.4%.

Trial 2: Blend of nature-identical phy­tomolecules inhibits Salmonella

On Mueller Hinton agar plates where Salmonella enterica were spread uniformly, small disks containing 0 (control, only methanol), 1, 5, and 10 µl of Ventar D were placed and incubated at 37 °C for 16 hours. The presence of clearing zones indicates antimicrobial activity.

Additionally, a motility test was performed in tubes with a motility test medium containing 0 (control) and 750 µL Ventar D. For this purpose, one colony of Salmonella enterica grown on the agar was stuck in the middle of the medium and incubated at 37 °C for 12-16 hours. Growth can be visualized through the formation of red color.

Result: Ventar D inhibited S. enterica in a dose-dependent manner. Clearing zones were visible within the lowest tested concentration. At its inhibitory concentration, Ventar D suppressed S. enterica motility (figures 5 and 6).

Let’s fight Salmonella through effective and sustainable natural tools

The zoonosis Salmonella generates high costs in the poultry industry. As Salmonellosis can be transferred to humans, it must be kept under control by all means. Antibiotics are one tool to fight Salmonella, but they have their “side effects”: they are no longer well respected by the consumer, and, even more critically, they create resistance. To help keep antibiotics effective, poultry producers seek to use effective but not resistance-creating natural solutions against Salmonella.

As shown with the reviewed trials, organic acids and phytomolecules are highly active against diverse Salmonella serovars. Accordingly, feed additives based on these active ingredients offer effective tools for controlling Salmonella in poultry while also contributing to the overarching aim of reducing antibiotic use in poultry production.

References

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Castro-Vargas, Rafael Enrique, María Paula Herrera-Sánchez, Roy Rodríguez-Hernández, and Iang Schroniltgen Rondón-Barragán. “Antibiotic Resistance in Salmonella Spp. Isolated from Poultry: A Global Overview.” October-2020 13, no. 10 (October 3, 2020): 2070–84. https://doi.org/10.14202/vetworld.2020.2070-2084.

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Koutsoumanis, Kostas, Ana Allende, Avelino Alvarez‐Ordóñez, Declan Bolton, Sara Bover‐Cid, Marianne Chemaly, Alessandra De Cesare, et al. “Salmonella Control in Poultry Flocks and Its Public Health Impact.” EFSA Journal 17, no. 2 (2019). https://doi.org/10.2903/j.efsa.2019.5596.

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Multiple mycotoxins contaminate animal feed – problems and solutions

Mycotoxins pose an exceptional challenge for feed and animal producers. Generated by common molds, they occur in a great variety and numbers. Difficult to diagnose, mycotoxicosis in farm animals shows in a range of acute and chronic symptoms: decreased performance, feed refusal, poor feed conversion, reduced body weight gain, immune suppression, reproductive disorders, and residues in animal food products.

Regulatory mycotoxin thresholds don’t account for interactions

Regulatory thresholds for permissible mycotoxin levels in feed are derived from toxicological data on the effects of exposure of a certain species, at a certain production stage, to a single mycotoxin. This makes practical sense: while aflatoxins are carcinogens, fumonisins attack the pulmonary system in swine, for example. Mycotoxins also affect poultry in a different way than cattle, and broilers in a different way than breeders or laying hens, to mention more cases.

The problem is that, in reality, individual mycotoxin challenges are the exception. Animal diets are usually contaminated by multiple mycotoxins at the same time (Monbaliu et al., 2010; Pierron et al., 2016). Since 2014, EW Nutrition has conducted more than 50,000 mycotoxin tests on both raw material and finished feeds samples, across the globe. 85% of these samples were contaminated with more than one mycotoxin and one third positive for four or more mycotoxins.

How does contamination with multiple mycotoxins occur in animal feed?

The concurrent appearance of mycotoxins in feed can be explained as follows: each mold species has the capacity to produce several mycotoxins simultaneously. Each species, in turn, may infest several raw materials, leaving behind one or more toxic residue. In the end, a complete diet is made up of various raw materials with individual mycotoxin loads, resulting in a multitude of toxic challenges for the animals.

If animals were exposed to only one mycotoxin at a time, following the regulatory guidelines on maximum challenge levels would usually be enough to keep them safe. However, several studies have shown that the effects of exposure to multiple mycotoxins can differ greatly from the effects observed in animals exposed to a single mycotoxin (Alassane-Kpembi et al., 2015 & 2017). The simultaneous presence of mycotoxins may be more toxic than one would predict based on the known effects of the individual mycotoxins involved. This is because mycotoxins interact with each other. The interactions can be classified into three main different categories: antagonistic, additive, and synergistic  (Grenier and Oswald, 2011).

Types of mycotoxin interactions

• Additivity occurs when the effect of the combination equals the expected sum of the individual effects of the two toxins.
• Synergistic interactions of two mycotoxins lead to a greater effect of the mycotoxin combination than would be expected from the sum of their individual effects. Synergistic actions may occur when the single mycotoxins of a mixture act at different stages of the same mechanism. A special form of synergy, sometimes called potentiation, occurs when one or both of the mycotoxins do not induce significant effects alone but their combination does. Fumonisin alone, for example, requires high levels to exerts effects on broiler performance. When aflatoxin is also in the feed, the effects are higher than those of aflatoxin alone (Miazzo et al., 2005)
• Antagonism can be observed when the effect of the mycotoxin combination is lower than expected from the sum of their individual effects. Antagonism may occur when mycotoxins compete with one another for the same target or receptor site. In an in-vitro study using human colon carcinoma cells (HCT116), Bensassi and collaborators (2014), found that DON and Zearalenone individually caused a marked decrease of cell viability in a dose-dependent manner; when combined, the effect was drastically reduced.

Most of the mycotoxin mixtures lead to additive or synergistic effects. The actual consequences for the animal will depend on its species, age, sex, nutritional status, the dose and duration of exposure as well as environmental factors. What is clear is that mycotoxin interactions pose a significant threat to animal health and critically impede risk assessment.

From awareness to action: risk assessment and toxin binders

Given their complex interactions, the toxicity of combinations of mycotoxins cannot merely be predicted based upon their individual toxicities. Mycotoxin risk assessments have to consider that even low levels of mycotoxin combinations can harm animal productivity, health, and welfare. Feed and animal producers need to be aware of which raw materials are likely to be contaminated with which mycotoxins, be able to accurately link them to the risk they pose for the animal and consequently take actions before the problems appear in the field.

Trials demonstrate effectiveness of toxin mitigation solutions

Toxin binders that are effective against a broad spectrum of mycotoxins significantly reduce the risks of mycotoxin exposure. In vitro trial data shows that EW Nutrition’s cost-effective toxin-mitigating product Solis Max shows a high mitigation capacity, even at low inclusion rates (Figure 1). Importantly, Solis Max helps to reduce various mycotoxins’ negative effects on performance without any negative effects on nutrient absorption.

In a recent trial of 416 day-old Vencobb-430 broilers, premium product Mastersorb Gold has demonstrated its ability to support animals coping with multiple mycotoxin challenges. For broilers challenged with 200 ppb AFB1 and 350 ppb OTA, Mastersorb Gold supplementation resulted in 4.3% higher average daily weight gain than the challenged group, a higher body weight on day 42 and a 2% better feed conversion (Figure 2), which means a total recovery of the performance when compared with the non-challenged control.

Liver health also improved: after 21 days, broilers receiving Mastersorb Gold showed lower AST (-20%) and ALT (-50%) levels compared to the challenged group. Mycotoxin-induced stress was also lower, as evidenced by a 25% lower H/L ratio and 20% reduced white blood cell count for the Mastersorb Gold group. All of the mentioned biomarkers were similar to the non-challenged control, showing the preventive effects of Mastersorb Gold on health and performance.

Proactive management: tackle multiple mycotoxin challenges head on

Mycotoxins interactions are the norm, not the exception. Yet, regulatory standards currently only cover the effects of individual mycotoxins, leaving productions exposed to risks of additive and synergistic mycotoxin interactions animals’ health and performance. Luckily, management options are available: Careful risk evaluation explicitly includes the threat of multiple contaminations. And producers can proactively ensure better health, welfare and productivity of their animals by investing in the right toxin mitigation solution for their business.

References

Alassane-Kpembi, Imourana, Olivier Puel, and Isabelle P. Oswald. “Toxicological Interactions between the Mycotoxins Deoxynivalenol, Nivalenol and Their Acetylated Derivatives in Intestinal Epithelial Cells.” Archives of Toxicology 89, no. 8 (August 2015): 1337–46. https://doi.org/10.1007/s00204-014-1309-4.

Alassane-Kpembi, Imourana, Gerd Schatzmayr, Ionelia Taranu, Daniela Marin, Olivier Puel, and Isabelle Paule Oswald. “Mycotoxins Co-Contamination: Methodological Aspects and Biological Relevance of Combined Toxicity Studies.” Critical Reviews in Food Science and Nutrition 57, no. 16 (November 2017): 3489–3507. https://doi.org/10.1080/10408398.2016.1140632.

Bensassi, Fatma; Gallerne, Cindy; Sharaf el dein, Ossama; Rabeh Hajlaoui, Mohammed; Lemaire, Christophe and Bacha, Hassen. “In vitro investigation of toxicological interactions between the fusariotoxins deoxynivalenol and zearalenone” Toxicon 84 (2014): 1-6. https://doi.org/10.1016/j.toxicon.2014.03.005.

Grenier, B., and I. Oswald. “Mycotoxin Co-Contamination of Food and Feed: Meta-Analysis of Publications Describing Toxicological Interactions.” World Mycotoxin Journal 4, no. 3 (May 5, 2011): 285–313. https://doi.org/10.3920/wmj2011.1281.

Miazzo, R., M.F. Peralta, C. Magnoli, M. Salvano, S. Ferrero, S.M. Chiacchiera, E.C.Q. Carvalho, C.A.R. Rosa, and A. Dalcero. “Efficacy of Sodium Bentonite as a Detoxifier of Broiler Feed Contaminated with Aflatoxin and Fumonisin.” Poultry Science 84, no. 1 (January 2005): 1–8. https://doi.org/10.1093/ps/84.1.1.

Monbaliu, Sofie, Christof Van Poucke, Christ’l Detavernier, Frédéric Dumoulin, Mario Van De Velde, Elke Schoeters, Stefaan Van Dyck, Olga Averkieva, Carlos Van Peteghem, and Sarah De Saeger. “Occurrence of Mycotoxins in Feed as Analyzed by a Multi-Mycotoxin LC-MS/MS Method.” Journal of Agricultural and Food Chemistry 58, no. 1 (2010): 66–71. https://doi.org/10.1021/jf903859z.

Pierron, Alix, Imourana Alassane-Kpembi, and Isabelle P. Oswald. “Impact of Mycotoxin on Immune Response and Consequences for Pig Health.” Animal Nutrition 2, no. 2 (2016): 63–68. https://doi.org/10.1016/j.aninu.2016.03.001.

In June 2017, the European Commission decided to ban the use of veterinary drugs containing high doses of zinc oxide (3000mg/kg) from 2022. The use of zinc oxide in pig production must then be limited to a maximum level of 150ppm. Companies have been on the lookout for effective alternative strategies to maintain high profitability.

Modern pig production is characterised by its high intensity. In many European countries, piglets are weaned after 3-4 weeks, before their physiological systems are fully developed (e.g. immune and enzyme system). Weaning and thus separation from the mother, as well as a new environment with new germs, means stress for the piglets. Besides, the highly digestible sow’s milk, for which the piglets are wholly adapted, is replaced by solid starter feed.

This, associated with the above-mentioned stressors, can result in reduced feed intake during the first week after weaning and therefore in a delayed adaptation of the intestinal flora to the feed. Since the immune system of animals is not yet fully functional, pathogens such as enterotoxic E. coli can colonize the intestinal mucosa. This can possibly develop into a dangerous dysbiosis, leading to an increased incidence of diarrhea. Inadequate absorption results in suboptimal growth with worse feed conversion. The consequences are economic losses due to higher treatment costs, lower yields, and animal losses.

Diarrhea is one of the most common causes of economic losses in pig production. In the past, this was the reason antibiotics were prophylactically used as growth promoters. Antibiotics reduce antimicrobial pressure and have an anti-inflammatory effect. In addition to reducing the incidence of disease, they eliminate competitors for nutrients in the gut and thus improve feed conversion.

However, the use of antibiotics as growth promoters has been banned in the EU since 2006 due to increased antimicrobial resistance. As a result, zinc oxide (ZnO) appeared on the scene. A study carried out in Spain in 2012 (Moreno, 2012) showed that 57% of piglets received ZnO before weaning and 73% during the growth phase (27-75 days).

Zinc oxide: the disadvantages outweigh the advantages

What made the use of zinc oxide so attractive? Zinc oxide is inexpensive, available in many EU countries, and as a trace element it can be used in high doses through premixing. In some countries, however, a veterinary prescription is needed; in others, the use is already banned.

Zinc is a trace element involved in cell division and differentiation, and it influences the efficacy of enzymes. Since defence cells also need zinc, a supplementation that covers the demand for zinc strengthens the body’s defences. Through a positive effect on the structure of the gut mucosa membrane, zinc protects the body against the penetration of pathogenic germs.

If ZnO is used in pharmacological doses, it has a bactericidal effect against e.g. staphylococci (Ann et al., 2014) and various types of E. coli (Vahjen et al., 2016). Thus, prophylactic use prevents the incidence of diarrhea and the consequent decrease in performance. But the use of zinc oxide also has “side effects”.

Accumulation in the environment

Zinc belongs to the chemical group of heavy metals. For the use as a performance enhancer, it has to be administered in relatively high doses (2000–4000ppm). These high amounts are far above the physiological needs of the animals. With relatively low absorption rates (the bioavailability amounts to approximately 20% (European Commission, 2003)) and subsequent accumulation in manure, zinc can cause substantial contamination of the environment.

Encouraging the development of antibiotic resistance

In addition to the accumulation of zinc in the environment, another aspect also plays an important role: according to Vahjen et al. (2015), a dose of ≥2500mg/kg of food increases the presence of tetracycline and sulfonamide resistance genes in bacteria. In the case of Staphylococcus aureus, the development of resistance to zinc is combined with the development of resistance to methicillin (MRSA; Cavaco et al., 2011; Slifierz et al., 2015). A similar effect can be observed in the development of multiresistant E. coli (Bednorz et al., 2013; Ciesinski et al., 2018).  The reason for this is that the genes that encode antibiotic resistance, i.e. the ones that are “responsible” for the resistance, are found in the same plasmid (a DNA molecule that is small and independent of the bacterial chromosome).

Consequence: no more zinc oxide in the production of piglets from 2022 onwards

The negative effects on the environment and the promotion of antibiotic resistance led to the European Commission’s decision in 2017 to completely ban zinc oxide as a therapeutic agent and as a growth promoter in piglets within five years.

There are effective alternatives to zinc oxide

By the 2022 deadline, the EU pig industry must find a solution to replace ZnO. It must develop strategies that make future pig production efficient, even without substances such as antibiotics and zinc oxide. To this end, measures should be taken at different levels, such as farm management and biosecurity (e.g. effective hygiene management). The promotion of intestinal health for high animal performance is most important, however.

Promotion of gut health through stable gut microbiota

The term eubiosis denotes the balance of microorganisms living in a healthy intestine, which must be maintained to prevent diarrhea and ensure performance. However, weaning, food switching, and other external stressors can endanger this balance. As a result, potentially pathogenic germs can “overgrow” the commensal microbiome and develop dysbiosis. Through the use of functional supplements, intestinal health can be improved.

Phytomolecules – potent compounds created by nature

Phytomolecules, or secondary plant compounds, are substances formed by plants with a wide variety of properties. The best-known groups are probably essential oils, but there are also bitter substances, spicy substances, and other groups.

In animal nutrition, phytomolecules such as carvacrol, cinnamon aldehyde, and capsaicin can help improve intestinal health and digestion. They stabilize the intestinal flora by slowing or stopping the growth of pathogens that can cause disease. How? Phytomolecules, for example, make the cell walls of several bacteria permeable so that cell contents can leak. They also partially interfere with the enzymatic metabolism of the cell or intervene with the transport of ions, reducing the proton motive force. These effects depend on the dose: all these actions can destroy bacteria or at least prevent their proliferation.

Another point of attack for phytomolecules is the communication between microorganisms (quorum sensing). Phytomolecules can prevent microorganisms from releasing substances known as autoinducers, which they need to coordinate joint actions such as the formation of biofilms or the expression of virulence factors.

Medium-chain triglycerides and fatty acids

Medium-chain triglycerides (MCT) and fatty acids (MCFA) are characterised by a length of six to twelve carbon atoms. Thanks to their efficient absorption and metabolism, they can be optimally used as an energy source in piglet feeding. MCTs can be completely absorbed by the epithelial cells of the intestinal mucosa and hydrolysed with microsomal lipases. Hence they serve as an immediately available energy source and can improve the epithelial structure of the intestinal mucosa (Hanczakowska, 2017).

In addition, these supplements have a positive influence on the composition of the intestinal flora. Their ability to penetrate bacteria through semi-permeable membranes and destroy bacterial structures inhibits the development of pathogens such as salmonella and coliforms (Boyen et al., 2008; Hanczakowska, 2017; Zentek et al., 2011). MCFAs and MCTs can also be used very effectively against gram-positive bacteria such as streptococci, staphylococci, and clostridia (Shilling et al., 2013; Zentek et al., 2011).

Prebiotics

Prebiotics are short-chain carbohydrates that are indigestible for the host animal. However, certain beneficial microorganisms such as lactobacilli and bifidobacteria can use these substances as substrates. By selectively stimulating the growth of these bacteria, eubiosis is promoted (Ehrlinger, 2007). In pigs, mannan-oligosaccharides (MOS), fructooligosaccharides (FOS), inulin and lignocellulose are mainly used.

Another element of prebiotics’ positive effect on intestinal health is their ability to agglutinate pathogens. Pathogenic bacteria and MOS can bind to each other through lectin. This agglutination prevents pathogenic bacteria from adhering to the wall of the intestinal mucosa and thus from colonizing the intestine (Oyofo et al., 1989).

Probiotics

Probiotics can be used to regenerate an unbalanced gut flora. To do this, useful bacteria such as bifido or lactic acid bacteria are added to the food. They must settle in the gut and compete with the harmful bacteria.

There are also probiotics which target the communication between pathogens. In an experiment, Kim et al. (2017) found that the addition of probiotics that interfere with quorum sensing can significantly improve the microflora in weaned piglets and thus their intestinal health.

Organic acids

Organic acids show strong antibacterial activity in animals. In their undissociated form, the acids can penetrate bacteria. Inside, the acid molecule breaks down into a proton (H+) and an anion (HCOO-). The proton reduces the pH value in the bacterial cell and the anion interferes with the bacteria’s protein metabolism. As a result, bacterial growth and virulence are inhibited.

Conclusion

Today there are several possibilities in piglet nutrition to effectively support the young animals after weaning. The main objective is to maintain a balanced intestinal flora and therefore to sustain intestinal health – its deterioration often leads to diarrhea and hence to reduced returns. Intestinal health is promoted by stimulating beneficial bacteria and by inhibiting pathogenic ones. This can be achieved through feed additives that have an antibacterial effect and/or support the intestinal mucosa, such as phytomolecules, prebiotics, and medium-chain fatty acids. Through a combination of these possibilities, additive effects can be achieved. Piglets receive optimal support and the use of zinc oxide can be reduced.

References

Ann, Ling Chuo, Shahrom Mahmud, Siti Khadijah Mohd Bakhori, Amna Sirelkhatim, Dasmawati Mohamad, Habsah Hasan, Azman Seeni, and Rosliza Abdul Rahman. “Antibacterial Responses of Zinc Oxide Structures against Staphylococcus Aureus, Pseudomonas Aeruginosa and Streptococcus Pyogenes.” Ceramics International 40, no. 2 (March 2014): 2993–3001. https://doi.org/10.1016/j.ceramint.2013.10.008.

Bednorz, Carmen, Kathrin Oelgeschläger, Bianca Kinnemann, Susanne Hartmann, Konrad Neumann, Robert Pieper, Astrid Bethe, et al. “The Broader Context of Antibiotic Resistance: Zinc Feed Supplementation of Piglets Increases the Proportion of Multi-Resistant Escherichia Coli in Vivo.” International Journal of Medical Microbiology 303, no. 6-7 (August 2013): 396–403. https://doi.org/10.1016/j.ijmm.2013.06.004.

Boyen, F., F. Haesebrouck, A. Vanparys, J. Volf, M. Mahu, F. Van Immerseel, I. Rychlik, J. Dewulf, R. Ducatelle, and F. Pasmans. “Coated Fatty Acids Alter Virulence Properties of Salmonella Typhimurium and Decrease Intestinal Colonization of Pigs.” Veterinary Microbiology 132, no. 3-4 (December 10, 2008): 319–27. https://doi.org/10.1016/j.vetmic.2008.05.008.

Cavaco, Lina M., Henrik Hasman, Frank M. Aarestrup, Members Of Mrsa-Cg: Jaap A. Wagenaar, Haitske Graveland, Kees Veldman, et al. “Zinc Resistance of Staphylococcus Aureus of Animal Origin Is Strongly Associated with Methicillin Resistance.” Veterinary Microbiology 150, no. 3-4 (June 2, 2011): 344–48. https://doi.org/10.1016/j.vetmic.2011.02.014.

Ciesinski, Lisa, Sebastian Guenther, Robert Pieper, Martin Kalisch, Carmen Bednorz, and Lothar H. Wieler. “High Dietary Zinc Feeding Promotes Persistence of Multi-Resistant E. Coli in the Swine Gut.” Plos One 13, no. 1 (January 26, 2018). https://doi.org/10.1371/journal.pone.0191660.

Crespo-Piazuelo, Daniel, Jordi Estellé, Manuel Revilla, Lourdes Criado-Mesas, Yuliaxis Ramayo-Caldas, Cristina Óvilo, Ana I. Fernández, Maria Ballester, and Josep M. Folch. “Characterization of Bacterial Microbiota Compositions along the Intestinal Tract in Pigs and Their Interactions and Functions.” Scientific Reports 8, no. 1 (August 24, 2018). https://doi.org/10.1038/s41598-018-30932-6.

Ehrlinger, Miriam. 2007. “Phytogene Zusatzstoffe in der Tierernährung.“ PhD Diss., LMU München. URN: urn:nbn:de:bvb:19-68242.

European Commission. 2003. “Opinion of the Scientific Committee for Animal Nutrition on the use of zinc in feedingstuffs.”  https://ec.europa.eu/food/sites/food/files/safety/docs/animal-feed_additives_rules_scan-old_report_out120.pdf

Hanczakowska, Ewa. ”The use of medium chain fatty acids in piglet feeding – a review.” Annals of Animal Science 17, no. 4 (October 27, 2017): 967-977. https://doi.org/10.1515/aoas-2016-0099.

Hansche, Bianca Franziska. 2014. „Untersuchung der Effekte von Enterococcus faecium (probiotischer Stamm NCIMB 10415) und Zink auf die angeborene Immunantwort im Schwein. Dr. rer. Nat. Diss., Freie Universität Berlin. https://doi.org/10.17169/refubium-8548

Kim, Jonggun, Jaepil Kim, Younghoon Kim, Sangnam Oh, Minho Song, Jee Hwan Choe, Kwang-Youn Whang, Kwang Hyun Kim, and Sejong Oh. “Influences of Quorum-Quenching Probiotic Bacteria on the Gut Microbial Community and Immune Function in Weaning Pigs.” Animal Science Journal 89, no. 2 (November 20, 2017): 412–22. https://doi.org/10.1111/asj.12954.

Oyofo, Buhari A., John R. Deloach, Donald E. Corrier, James O. Norman, Richard L. Ziprin, and Hilton H. Mollenhauer. “Effect of Carbohydrates on Salmonella Typhimurium Colonization in Broiler Chickens.” Avian Diseases 33, no. 3 (1989): 531–34. https://doi.org/10.2307/1591117.

Shilling, Michael, Laurie Matt, Evelyn Rubin, Mark Paul Visitacion, Nairmeen A. Haller, Scott F. Grey, and Christopher J. Woolverton. “Antimicrobial Effects of Virgin Coconut Oil and Its Medium-Chain Fatty Acids On Clostridium Difficile.” Journal of Medicinal Food 16, no. 12 (December 2013): 1079–85. https://doi.org/10.1089/jmf.2012.0303.

Slifierz, M. J., R. Friendship, and J. S. Weese. “Zinc Oxide Therapy Increases Prevalence and Persistence of Methicillin-Resistant Staphylococcus Aureus in Pigs: A Randomized Controlled Trial.” Zoonoses and Public Health 62, no. 4 (September 11, 2014): 301–8. https://doi.org/10.1111/zph.12150.

Vahjen, Wilfried, Dominika Pietruszyńska, Ingo C. Starke, and Jürgen Zentek. “High dietary zinc supplementation increases the occurrence of tetracycline and sulfonamide resistance genes in the intestine of weaned pigs.” Gut Pathogens 7, article number 23 (August 26, 2015). https://doi.org/10.1186/s13099-015-0071-3.

Vahjen, Wilfried, Agathe Roméo, and Jürgen Zentek. “Impact of zinc oxide on the immediate postweaning colonization of enterobacteria in pigs.” Journal of Animal Science 94, supplement 3 (September 1, 2016): 359-363. https://doi.org/10.2527/jas.2015-9795.

Zentek, J., S. Buchheit-Renko, F. Ferrara, W. Vahjen, A.G. Van Kessel, and R. Pieper. “Nutritional and physiological role of medium-chain triglycerides and medium-chain fatty acids in piglets” Animal Health Research Reviews 12, no. 1 (June 2011): 83-93. https://doi.org/10.1017/s1466252311000089.

Antimicrobial resistance is a natural process but this is accelerated by inappropriate prescribing of antimicrobials, poor infection control practices and the unnecessary use of antimicrobials in agriculture (Barber and Sutherland, 2017).

Antimicrobial resistance – a threat to humanity

Resistance to specific antibiotics occurs through mutations that enable the bacteria to withstand an antibiotic treatment. One mechanism is the production of enzymes degrading or altering the antibiotic, rendering them harmless. The elimination of entrances for antibiotics or the development of pumps discharging them is another possibility. A further option is the elimination of the targets the antibiotic would attack.

So-called “resistance genes” are responsible for resistance. These genes can be transferred from one bacterium to another and also from beneficial bacteria to harmful ones. When antibiotics are used, “normal” bacteria are killed; the resistant ones survive and have all possibilities to proliferate. The Dutch Government has been tracking resistant bacteria in poultry flocks for the last two decades. A clear correlation between antibiotic use and the percentage of resistance could be observed. The good thing: according to the 2020 MARAN report (De Greeff et al., 2020), by reducing the use of antibiotics, the occurrence of resistances can be pushed back.

Figure 1. Sales of antibiotics from 1999 to 2016 and the development of resistances (MARAN report, 2018)

Antibiotic use in animal production

In pig production, antibiotics are often used in stressful situations such as weaning or moving. Antibiotics decrease the pathogenic pressure in animals and help them overcome these critical periods. Disadvantage: Antibiotics do not differentiate between good and bad but between susceptible and resistant. Therefore, also the beneficial gut flora gets destroyed through antibiotic treatment, and resistance is spread.

After the ban of antibiotic growth promoters in Europe in 2006, the US has also made considerable efforts to reduce the use of antibiotics.

Is performance at risk without antibiotics?

When antibiotics are taken out of livestock production, measures in different areas must be implemented to keep performance and profitability high. Without supporting the animals by other means, they will get sick and even die in acute cases. Subclinical disease forms reduce their feed intake, and growth performance consequently decreases. According to literature, losses due to decreased average weight gain can be up to $40 per pig (Hao et al., 2014).

Goal: reducing antibiotics while maintaining performance

To support pigs, especially during the afore-mentioned critical periods, alternatives focusing on the maintenance of gut health and, therefore, also overall health must be chosen. This goal can only be achieved by balancing the intestinal flora with reducing pathogenic bacteria occurrence.

Phytomolecules are an effective solution

Phytomolecules are produced by plants to defend themselves against predators or pathogens. Farmers use the substances in animal feeds to support digestion, improve palatability, but also to reduce pathogenic pressure (Baser and Buchbauer, 2010).

In animal feeding, different application forms are available:

• As premixes containing microencapsulated phytomolecules with a slow release. This version is mixed into the feed in the feed mill and constitutes continuous long-term support for the animals. Due to microencapsulation, the active substances are released where they are needed – in the gut.
• As liquid complementary feeds for the application via the waterline. The application of the liquid form to the animals can be decided from one day to the other. It is an optimal additional tool to support the pigs in challenging situations such as weaning.

Scientific trials show: In-feed phytomolecules support performance

A trial conducted at the Federal University of Lavras (Brazil) evaluated if phytomolecules as a regular diet component can deliver the same effects on growth performance as AGPs in pig production.

For the trial, 108 castrated newborn male pigs were allocated to 3 groups (control, AGP (antibiotic growth promoters), and Activo). Pigs were weaned at 23 days of age with an average weight of 6.3 kg. They were fed a 3-phase diet (nursery, growing, and finishing). The inclusion rates of the additives (antibiotics and phytomolecules-based product – Activo) are shown in table 1.

On days 0, 1, and 2 of the experiment, the animals were challenged by applying a solution containing 10⁷ CFU of E. coli K88, producing the toxins LT, Sta, and bST. Additionally, during the two last days before the growing phase, the animals were exposed to 5h of heat stress, using infrared lamps and closed windows. The parameters weight gain, final weight, FCR, and gut flora composition in the cecum were evaluated.

Table 1. Inclusion rate of the additives in the feed
AGP: Antibiotic growth promoter; Activo: product based on phytomolecules, microencapsulated (EW Nutrition)

Results

The results of this trial are shown in figure 2.

Concerning growth performance, the group fed the phytomolecules-based product Activo showed a 4.36 kg higher final weight after 126 days than the group provided AGPs (p=0.11), resulting in a 3.28 kg higher weight gain (p=0.21) and a 13 points better feed conversion.

Figure 2. Data of growth performance including final weight, weight gain and FCR adjusted to 100kg

The evaluation of some bacteria naturally occurring in the gut flora showed that, in contrast to the antibiotic prophylaxes, Activo has no negative impact on E. coli, Lactobacillus and Bifidobacterium. However, the antibiotic group showed a slight decrease in the population of Lactobacilli (Figure 3).

Figure 3. Impact of antibiotics and phytomolecules (Activo) on the composition of the gut flora

This trial shows Activo increasing growth performance and feed conversion without any negative impact on gut flora. The addition of phytomolecules (Activo) to the feed is documented as optimal long-term support instead of antibiotic growth promoters.

Trial shows: Phytomolecules support animals in critical situations like weaning

In a trial conducted in the USA, a product containing phytomolecules and organic acids (Activo Liquid, EW Nutrition) was compared to an antibiotic for controlling bacterial diseases in US pig production (Mecadox). For the trial, a total of 360 weanling pigs, about 19 days old and weighing 5.70 kg, were divided into four groups. Each group consists of 9 pens with 10 animals per pen. All groups were fed a 3-phase diet.

To the different trial groups, the following products were added (table 2):

These performance parameters were evaluated: live weight, daily gain, daily feed intake, feed:gain ratios, and mortality.

Table 2. Feeding and inclusion of the additives

Results

The results of the trial are shown in figure 4. Concerning growth, no significant differences could be seen between the groups, only numerical differences. Live weight in the antibiotic group was 25.95 kg, and in the Activo Liquid groups, it ranges from 25.77 kg (shortest period of application) to 26.20 kg (see below). This resulted in calculated values for an average daily gain of 473 g in the Mecadox fed animals and 463 to 487g in the Activo Liquid groups. Due to a lower feed intake per kg of weight gain, all groups fed Activo Liquid showed a significantly (p=0.05) better feed conversion than the Mecadox group.

Figure 4. Live weight in the groups fed the antibiotic Mecadox and the phytomolecules-based product Activo Liquid for different periods
Average daily gain in the different trial groups
Average daily feed intake in the different trial groups (P=0.05)

Concerning mortality, the group fed Activo Liquid for 5 days showed the lowest mortality rate of 1.1% (figure 5).

Figure 5. Feed:gain ratio in the different trial groups (P=0.05) & Mortality rates

Considering all parameters, the group fed Activo Liquid for five days provided the best results: numerically the lowest mortality rate, highest daily gain, and one of the two lowest feed:gain ratios. This trial concludes that Activo Liquid with an application period of five days can safely replace antibiotic growth promoters in the diet. Therefore, Activo Liquid is an interesting tool to additionally support pigs during critical periods of life.

Phytomolecules help keep health and performance together

The trials conducted with two types of phytomolecules-based products show that phytomolecules efficiently support pigs to achieve their genetic potential. A basic supply of these substances within the feed yields results similar to those of animals receiving antibiotic growth promoters (AGPs). In challenging situations like weaning, additional short-term supply is recommended, which can be done with liquid products via the waterline.

With this strategy, the use of antibiotic growth promoters and, therefore, antibiotics in general can be drastically reduced. This approach can help decrease antimicrobial resistance and, not to be forgotten, accommodates final customers’ requests for the lower usage of antibiotics in livestock.

References

Barber, Sarah, and Nikki Sutherland. “O’Neill Review into Antibiotic Resistance.” House of Commons Library, March 6, 2017. https://commonslibrary.parliament.uk/research-briefings/cdp-2017-0074/.

Baser, Kemal Hüsnü Can, and Gerhard Buchbauer. Handbook of Essential Oils: Science, Technology, and Applications. Boca Raton, FL: Taylor & Francis distributor, 2010.

Davies, Dame Sally. “Antibiotic Resistance ‘Big Threat to Health’.” BBC News. BBC, November 16, 2012. https://www.bbc.co.uk/news/health-20354536.

De Greeff, S.C., A.F. Schoffelen, and C.M. Verduin. “MARAN Reports.” WUR. National Institute for Public Health and the Environment – Ministery of Health, Welfare and Sport, June 2020. https://www.wur.nl/en/Research-Results/Research-Institutes/Bioveterinary-Research/In-the-spotlight/Antibiotic-resistance/MARAN-reports.htm.

Hao, Haihong, Guyue Cheng, Zahid Iqbal, Xiaohui Ai, Hafiz I. Hussain, Lingli Huang, Menghong Dai, Yulian Wang, Zhenli Liu, and Zonghui Yuan. “Benefits and Risks of Antimicrobial Use in Food-Producing Animals.” Frontiers in Microbiology 5, no. Art. 288 (2014): 1–11. https://doi.org/10.3389/fmicb.2014.00288.

Marquardt, Ronald R, and Suzhen Li. “Antimicrobial Resistance in Livestock: Advances and Alternatives to Antibiotics.” Animal Frontiers 8, no. 2 (2018): 30–37. https://doi.org/10.1093/af/vfy001.

O’Neill, J. “Tackling Drug-Resistant Infections Globally.” Review on Antimicrobial Resistance. Wellcome Trust / HM Government, May 19, 2016. https://amr-review.org/sites/default/files/160518_Final%20paper_with%20cover.pdf.